TC4钛合金激光焊接技术研究进展
Research Progress in Laser Welding Technology of TC4 Titanium Alloy
- 2023年53卷第8期 页码:55-66
DOI: 10.7512/j.issn.1001-2303.2023.08.08
引用
扫 描 看 全 文
扫 描 看 全 文
引用
魏玉顺,马青军,武鹏博,等.TC4钛合金激光焊接技术研究进展[J].电焊机,2023,53(8):55-66.
WEI Yushun, MA Qingjun, WU Pengbo, et al.Research Progress in Laser Welding Technology of TC4 Titanium Alloy[J].Electric Welding Machine, 2023, 53(8): 55-66.
激光焊接技术作为当前一种高效、优质焊接新技术的典型代表具有高质、高效、高稳定性、低变形等技术优势,拥有广泛的应用领域。总结了国内外激光焊、激光填丝焊、激光-电弧复合焊接TC4(Ti-6Al-4V)钛合金时,焊接参数对焊缝成形的影响,并且分析了激光-电弧复合焊金属蒸气等离子体的作用机制、复合热源的相互作用模式及熔滴过渡和熔池动力学,重点探讨了焊缝及热影响区典型微观组织及其转变过程,为激光焊接技术在TC4钛合金实际工程应用推广提供理论支撑。
Laser welding technology, as a typical representative of current efficient and high-quality welding new technologies, has advantages such as high quality, high efficiency, high stability, and low deformation, and has a wide range of application fields. The influence of welding parameters on weld formation during laser welding , laser welding with filler wire and laser-arc hybrid welding of TC4 (Ti-6Al-4V) titanium alloy at home and abroad is summarized. Analyzed the mechanism of action of metal vapor plasma in laser-arc hybrid welding, the interaction mode of composite heat sources, and the dynamics of droplet transfer and melt pool,and the typical microstructure and transformation process of weld and Heat-affected zone are emphatically discussed, which provides theoretical support for the application and popularization of laser welding technology in practical engineering of TC4 titanium alloy.
TC4钛合金激光焊焊缝成形微观组织
TC4 titanium alloylaser weldingweld formationmicrostructure
Carrol B E,Palmer T A,Beese A M.Anisotropic tensile behavior of Ti-6Al-4V components fabricated with directed energy deposition additive manufacturing[J].Acta Materialia,2015,87:309-320.
杨武林,杨晓华,李晓延,等. TC4钛合金薄板激光焊接接头的疲劳寿命及断口分析[J]. 焊接学报,2012,33(3):105-108.
YANG W L, YANG X H, LI X Y, et al. Analysis on fatigue property and fracture mechanism of TC4 titanium alloy joint during laser welding[J].Transactions of the China Welding Institution,2012,33(3):105-108.
牛超楠,宋晓国,胡胜鹏,等. 钎焊温度对TC4/Ti60接头组织及性能的影响[J]. 焊接学报, 2018, 39(6):77-80.
NIU C N, SONG X G, HU S P, et al. Effect of brazing temperature on the interfacial microstructure and mechanical properties of TC4 /Ti60 brazed joint[J].Transactions of the China Welding Institution, 2018,39(6):77-80.
龙伟民,何鹏,顾敬华. 中国有色金属焊接材料的发展现状及展望[J]. 焊接, 2011(11): 7-10+70.
LONG W M, HE P, GU J H. Development status and prospects of non-ferrous metal welding materials in China[J]. Welding & Joining, 2011(11): 7-10+70.
马青军,王泽军,韦晨,等. 基于专利角度分析钛合金焊接技术发展现状[J].电焊机,2022,52(6): 55-61.
MA Q J, WANG Z J, WEI C, et al. Analysis on Development Status of Titanium Alloy Welding Technology Based on Patent[J]. Electric Welding Machine, 2022,52(6): 55-61.
史吉鹏,王红阳,杨林波,等. 钛合金激光-TIG复合焊接保护状态对焊缝成形及性能影响[J]. 焊接学报,2017,38(2):61-65.
SHI J P, WANG H Y, YANG L B, et al. Effect of protection condition on forming and performance of weld in titanium alloy laser-TIG hybrid welding[J]. Transactions of the China Welding Institution, 2017, 38(2):61-65.
陈武柱. 激光焊接与切割质量控制[M].北京:机械工业出版社,2010.
李明军,陈和兴,陈永城,等.焊接参数变化对TC4钛合金激光焊接成形的影响[J]. 应用激光, 2018, 38(4):550-555.
LI M J, CHEN H X, CHEN Y C, et al. The Influence of Welding Parameters Change on Laser Welding Formation of TC4 Titanium Alloy[J].Applied Laser,2018,38(4):550-555.
杨烁,宋文清,曲伸,等. 薄壁TC4钛合金激光焊缝成形试验研究[J]. 焊接,2019,39(1):5-11.
YANG S, SONG W Q, QU S, et al. Experimental study on laser weld appearance of thin-walled TC4 titanium alloy[J]. Welding & Joining, 2019,39(1):5-11.
Panwisawas C, Perumal B, Ward RM, et al. Keyhole formation and thermal fluid flow-induced porosity during laser fusion welding in titanium alloys: Experimental and modelling[J]. Acta Materialia, 2017, 126:251-263.
田德勇. 中厚板TC4钛合金激光焊接微观组织与缺陷研究[D].江苏: 南京航空航天大学,2022.
TIAN D Y. Study on the microstructure and defect in the laser welded joint of medium thickness TC4 alloy Nanjing university of aeronautics and astronautics[D]. Jiangsu: Nanjing University of aeronautics and astronautics, 2022.
姜毅,张颖云,朱胜利,等. 激光功率对TC4钛合金薄板对接焊缝形貌的影响[J]. 热加工工艺,2020,49(15):16-24.
JIANG Y, ZHANG Y Y, ZHU S L, et al. Effect of Laser Power on Butt Weld Morphology of TC4 Titanium Alloy Sheet[J]. Hot Working Technology, 2020, 49(15):16-24.
郭宁,成奇,付云龙,等.TC4钛合金水下激光填丝焊接工艺研究[J].机械工程学报,2020,56(6):118-124.
GUO N,CHENG Q,FU Y L. Research on Underwater Laser Welding with Filler Wire Process of TC4 Titanium Alloy[J]. Journal of Mechanical Engineering, 2020,56(6):118-124.
张可荣,张建勋. TC4钛合金激光深熔焊小孔形貌特征的有限元精细分析[J]. 稀有金属材料与工程,2009,38(6):978-990.
ZHANG K R,ZHANG J X. Numerical Simulation for Keyhole Profile and Their Effect of TC4 Titanium Alloy during Lower Laser Welding[J]. Rare Metal Materials and Engineering, 2009,38(6):978-990.
胡玉,张健,谭小军,等. Nd∶YAG脉冲激光焊接TC4时峰值功率、脉宽对焊缝成形的影响[J]. 应用激光. 2014,34(5):427-432.
HU Y, ZHANG J, TAN X J, et al. Influence of Peak Power and Pulse Width on Formability of Nd:YAG Pulsed Laser Welding TC4 Titanium Alloy[J]. Applied Laser, 2014,34(5):427-432.
许爱平,侯继军,董俊慧. 稀土活性剂对TC4钛合金激光焊焊接接头的影响[J]. 材料导报,2020,34(S2):1348-1350.
XU A P,HOU J J,DONG J H. Effect of Rare Earth Active Agent on Laser Welding Joint of TC4 Titanium Alloy[J]. Materials Reports, 2020,34(S2):1348-1350.
MA X Y, DUAN A Q, LU W, et al. Influence of Heat Input on Welding Processes,Weld Formation,Microstructure,and Mechanical Properties of Double-Sided Laser Beam Welded Ti-6Al-4V Alloy T-Joints[J]. Rare Metal Materials and Engineering, 2021, 50(7): 2300-2307.
张甫,王威,王旭友,等. TC4钛合金激光扫描焊接工艺参数对气孔的影响[J].焊接,2016,35(2):35-39.
ZHANG F, WANG W, WANG X Y, et al. Effect of laser beam oscillation welding process parameters on porosity tendency of TC4 titanium alloy[J]. Welding & Joining, 2016,35(2): 35-39.
陈素明,赵安安,姜毅,等. TC4钛合金激光填丝焊工艺参数对焊缝宏观成形的影响[J].中国激光,2021,48(14):74-80.
CHEN S M, ZHAO A A, JIANG Y, et al. Influence of the Technological Parameters of TC4 Titanium Alloy Laser Wire Filling Welding on Weld Seam Macroformation[J].Chinese Journal of Lasers,2021,48(14):74-80.
张攀,王湘江. 窄间隙激光焊接研究现状及进展[J].热加工工艺,2019,48(9):9-12.
ZHANG P, WANG X J. Research Satus and Progress of Narrow Gap Laser Welding[J]. Hot Working Technology, 2019,48(9):9-12.
彭进,王星星,李刚,等. 激光填丝焊对熔池动态行为及焊缝成形的影响[J].中国激光,2017,44(11):72-79.
PENG J, WANG X X, LI G, et al. Effect of Laser Welding with Filler Wire on Molten Pool Dynamic Behavior and Weld Formation[J]. Chinese Journal of Lasers, 2017,44(11):72-79.
方乃文,黄瑞生,武鹏博,等. 钛合金窄间隙激光填丝焊接工艺及接头组织性能分析[J]. 材料导报, 2023, 37(10): 22010253
FANG N W, HUANG R S, WU P B, et al. Study on Welding Process and Microstructure and Properties of Titanium Alloy Narrow Gap Laser Filler Wire[J]. Materials Reports, 2023, 37(10): 22010253
彭进,许红巧,王星星,等. 熔滴对激光焊接匙孔与熔池影响的数值模拟[J]. 中国激光, 2020, 47(07):346-351.
PENG J, XU H Q, WANG X X, et al. Numerical simulation of influence of droplet on keyhole and molten pool of laser welding[J]. Chinese Journal of Lasers, 2020,47(07):346-351.
黄宇,冯爱新,罗敬文,等. TC4钛合金激光填丝焊接工艺研究[J].热加工工艺,2016,45(10):23-26+30.
HUANG Y, FENG A X, LUO J W, et al. Research on Laser Filler Wire Welding Process of TC4 Titanium Alloy[J]. Hot Working Technology, 2016,45(10):23-26+30.
程好,冯爱新,黄宇, 等. TC4 钛合金薄板激光填丝焊接头成形与组织研究[J].热加工工艺,2018,47(19):94-100.
CHENG H, FENG A X, HUANG Y, et al. Joint Formation and Microstructure of Laser Filler Wire Welding of TC4 Titanium Alloy Sheet[J]. Hot Working Technology, 2018,47(19):94-100.
方乃文. TC4钛合金厚板窄间隙激光填丝焊及组织性能调控[D]. 黑龙江:哈尔滨理工大学, 2022.
FANG N W. Controlling of Microstructure and Properties of TC4 Titanium Alloy Thick Plate Narrow-gap Laser Welding with Filler Wire[D]. Heilongjiang: Harbin University of Science and Technology,2022.
时尚,刘丰刚,黄春平,等. 激光复合热源焊接技术的研究进展[J]. 材料导报,2022,36(11):170-177.
SHI S, LIU F G, HUANG C P, et al. Research Progress of Laser Hybrid Heat Source Welding Technology[J]. Materials Reports, 2022,36(11):170-177.
赵子强. 激光-TIG电弧复合焊接等离子形态与焊缝特征的研究[D]. 北京:北京工业大学,2011.
ZHAO Z Q. Study on plasma shape and weld characteristic during laser-TIG hybrid welding[D]. Beijing:Beijing University of Technology,2011.
陈彦宾, 李俐群, 吴 林. 电弧对激光吸收与散焦的定量测量[J].焊接学报,2003,24(3):56-58.
CHEN Y B, LI L Q, WU L, et al. Quantitative measurement of absorption and defocusing of laser beam by electric arc[J].Transactions of the China Welding Institution, 2003,24(3):56-58.
马然, 董皕喆, 吴世凯,等.薄板钛合金光纤激光钨极惰性气体保护焊电弧复合焊接工艺研究[J].中国激光,2014,41(5):1-8.
MA R, DONG B Z, WU S K, et al. Study on fiber laser-tungsten inert gas hybrid welding of titanium sheet[J]. Chinese Journal of Lasers, 2014,41(5):1-8.
吴世凯. 激光-电弧相互作用及激光-TIG复合焊接新工艺研究[D].北京:北京工业大学,2010.
WU S K. Investigation on laser-arc interaction and novel laser-TIG arc hybrid welding processes[D]. Beijing:Beijing University of Technology,2010.
刘黎明,史吉鹏,王红阳.低功率激光诱导电弧复合焊接钛合金薄板工艺研究[J]. 机械工程学报,2016,52(18):38-43+50.
LIU L M, SHI J P, WANG H Y. Research on the Low Power Laser Induced Arc Hybrid Welding of Titanium Alloy Thinsheet[J]. Journal of Mechanical Engineering,2016,52(18):38-43+50.
熊俊,付忠奎,鄢江武,等. 中厚度TC4激光-TIG复合焊工艺研究[J].热加工工艺,2015,44(15):226-229.
XIONG J, FU Z K, YAN J W, et al. Research on Laser-TIG Hybrid Welding Process for Medium Thickness TC4 Plate[J]. Hot Working Technology,2015,44(15):226-229.
崔丽,贺定勇,李晓延,等. 焊接方向对光纤激光-MIG复合焊接钛合金焊缝成形的影响[J].中国激光,2011,38(1):1-8.
CUI L,HE D Y, LI X Y, et al. Effects of Welding Direction on Weld Shape of Fiber Laser-MIG Hybrid Welded Titanium Alloys[J]. Chinese Journal of Lasers,2011,38(1):1-8.
张龙,陈东高,王大锋,等. TC4钛合金激光-MIG复合焊接研究[J]. 兵器材料科学与工程,2019,42(2):73-76.
ZHANG L,CHEN D G,WANG D F, et al. Laser⁃MIG hybrid welding of TC4 titanium alloy[J]. Ordnance Material Science and Engineering,2019,42(2):73-76.
苏轩. 中厚度钛合金激光-MIG复合焊接特性研究[D].黑龙江:哈尔滨工业大学,2014.
SU X. Characteristics of medium thickness of titanium plate laser-MIG hybrid welding[D]. Heilongjiang:Harbin Institute of Technology,2014.
杜勇,李峰,夏希玮,等. TC4钛合金窄间隙激光填绞股焊丝焊接接头组织及性能[J]. 焊接, 2022,594(12): 1-5.
DU Y, LI F, XIA X W, et al. Microstructure and mechanical properties of TC4 titanium alloy welded joint with narrow gap laser stranded wire[J]. Welding & Joining, 2022,594(12): 1-5.
Li J N, Li J S, Qi W J, et al. Characterization and mechanical properties of thick TC4 titanium alloy sheets welded joint by vacuum EBW[J]. Vacuum, 2019, 168: 108812.
徐培全,马春伟,李永平,等. TC4 钛合金激光焊缝成形与显微组织分析[J]. 热加工工艺, 2012,41(11):204-209.
XU P Q, MA C W, LI Y P, et al. Weld Formation and Microstructure Analysis of TC4 Titanium Alloy Using Laser Welding[J]. Hot Working Technology, 2012,41(11):204-209.
武鹏博,徐锴,黄瑞生,等.薄壁钛合金 T 型接头摆动激光填丝焊组织与性能[J]. 兵工学报, 2023,44(4):1015-1022.
WU P B, XU K, HUANG R S, et al. Microstructure and Properties of Laser Oscillating Welding with Filler Wire of Thin Wall Titanium Alloy T-joint[J]. Acta Armamentarii, 2023,44(4):1015-1022.
方乃文, 郭二军, 徐锴, 等. 钛合金激光填丝焊缝晶粒生长及相变原位观察[J]. 中国有色金属学报, 2022, 32(6): 1665-1672.
FANG N W, GUO E J, XU K, et al. In-situ observation of grain growth and phase transformation in laser welding of titanium alloy with filler wire[J]. The Chinese Journal of Nonferrous Metals,2022,32(6):1665-1672.
方乃文,黄瑞生,谢吉林, 等.大厚度TC4钛合金超窄间隙激光填丝焊接头组织性能研究[J]. 电焊机,2022,52(6):25-34.
FANG N W, HUANG R S, XIE J L, et al. Study on Properties and Microstructures of Large Thickness TC4 Titanium Alloy Welded Joint by Ultra-Narrow Gap Laser Welding Using Filler Wire[J]. Electric Welding Machine ,2022,52(6):25-34.
方乃文,黄瑞生,武鹏博,等.钛合金激光填药芯焊丝接头组织性能[J].焊接学报,2023,44(3):61-69+132.
FANG N W, HUANG R S, WU P B, et al. Study on microstructure and properties of laser flux-cored wire joint of titanium alloy[J]. Transactions of the China Welding Institution, 2023,44(3):61-69+132.
邹吉鹏,陈健,黄瑞生,等. 厚板Ti6Al4V合金低真空激光焊接接头组织及力学性能[J]. 焊接学报,2022,43(8):54-60+116-117.
ZOU J P, CHEN J, HUANG R S, et al. Microstructure and mechanical properties of thick Ti6Al4V alloy welded joint by low vacuum laser welding[J]. Transactions of the China Welding Institution, 2022, 43(08):54-60+116-117.
方乃文,黄瑞生,龙伟民,等.填充金属对TC4钛合金激光填丝焊接头组织性能影响[J].稀有金属材料与工程,2023,52(5):1725-1736.
FANG N W, HUANG R S, LONG W M, et al. Effect of Filler Metal on Microstructure and Properties of Titanium Alloy Laser Welding Joints with Filler Wire[J].Rare Metal Materials and Engineering,2023,52(5):1725-1736.
相关作者
相关机构