动车组连接板搅拌摩擦焊及熔化焊接头性能研究
Research on the Performance of Friction Stir Welding and Fusion Welding Joint of High-speed Rail Connection Plate
- 2022年52卷第10期 页码:62-71
DOI: 10.7512/j.issn.1001-2303.2022.10.10
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郁志凯,梁晨,毛孟颖,等.动车组连接板搅拌摩擦焊及熔化焊接头性能研究[J].电焊机,2022,52(10):62-71.
YU Zhikai, LIANG Chen, MAO Mengying, et al.Research on the Performance of Friction Stir Welding and FusionWelding Joint of High-speed Rail Connection Plate[J].Electric Welding Machine, 2022, 52(10): 62-71.
对分别采用搅拌摩擦焊和熔化焊的连接板焊接接头的金相、拉伸、弯曲、硬度及疲劳性能等方面进行对比研究。两种焊接方式金相均合格;采用搅拌摩擦焊的连接板接头抗拉强度为275.67 MPa,比熔化焊(263.8 MPa)高约4.5%;搅拌摩擦焊接头弯曲性能侧弯180°均合格,熔化焊接头侧弯试件在110°左右时由于存在气孔导致裂纹出现;搅拌摩擦焊接头的硬度分布近似W形,中心层焊核区显微硬度值约为79~104 HV,在-18~-6 mm和6~18 mm范围内出现软化现象,最低硬度为69 HV,熔化焊接头的中心层焊缝区显微硬度值约为92~97 HV,在3~9 mm范围内出现软化现象,最低硬度为71 HV;搅拌摩擦焊接头中值疲劳极限为137 MPa,比熔化焊(117 MPa)高约17%。
The metallographic, tensile, bending, hardness and fatigue properties of the high-speed rail connection plate welded joint of friction stir welding and fusion welding were compared and studied.The results show that both welding methods are qualified in metallography;The tensile strength of the joint of friction stir welding is 275.67 MPa and is about 4.5% higher than that of fusion welding, which is 263.8MPa; The bending property of friction stir welding joint is all qualified at 180°, and the crack occurs in the specimen of fusion welding head bending at about 110° due to the existence of pores;The hardness distribution of friction stir welding joint is similar to W shape, the microhardness value of the nugget zone of the central layer is about 79~104 HV, and the softening phenomenon occurs at -18~-6 mm and 6~18 mm, and the lowest hardness is 69 HV;The microhardness value of the weld zone on the central layer of the fusion welding joint is about 92~97 HV, the softening phenomenon occurs at about 3~9 mm, and the lowest hardness is 71 HV;The median fatigue limit of friction stir welding joint is 137 MPa and is about 17% higher than that of fusion welding, which is 117 MPa.
6082-T6铝合金搅拌摩擦焊熔化焊显微硬度疲劳性能。
6082-T6 aluminum alloyfriction stir weldingfusion weldingmicrohardnessfatigue performance
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