蛇形管屏附件焊接机器人系统的设计与实现
Design and Realization of a Welding Robot System for Attachment of Serpentine Tube Panel
- 2022年52卷第7期 页码:62-68
DOI: 10.7512/j.issn.1001-2303.2022.07.09
扫 描 看 全 文
扫 描 看 全 文
陈弈,付俊,罗文国,等.蛇形管屏附件焊接机器人系统的设计与实现[J].电焊机,2022,52(7):62-68.
CHEN Yi, FU Jun, LUO Wenguo, et al.Design and Realization of a Welding Robot System for Attachment of Serpentine Tube Panel[J].Electric Welding Machine, 2022, 52(7): 62-68.
蛇形管管屏是用于锅炉领域的高压蒸汽管道的重要组成部分,在管屏上有大量的焊接附件,目前支撑块焊接方式均为手工焊接,存在效率低、一致性差,工作强度高等问题。因此本文设计了一种蛇形管附件焊接机器人系统,可实现对蛇形管管屏的自动传送、自动定位、自动识别、自动平焊仰焊结合的全过程集成智能化控制。对该系统的硬件和软件两部分的详细组成进行了介绍,并设计了系统作业流程。采用该系统进行了焊接工艺试验,结果表明,系统运行流畅,激光寻位精准,焊接过程稳定,探伤结果满足质量要求。
The serpentine tube panel is an important part of the high-pressure steam pipeline used in the boiler field. There are a large number of welding attachments on the tube panel. At present, the welding method of the support block is manual welding, which has the problems of low efficiency, poor consistency and high working intensity. Therefore, a welding robot system is designed for the serpentine tube attachments, which can realize the whole process integrated intelligent control of automatic transmission, automatic positioning, automatic identification, and automatic flat welding and overhead welding of the serpentine tube panel. The hardware and software of the system are introduced in detail, and the operation flow of the system is designed. The welding process test is carried out by using the system, the result shows that the system runs smoothly, the laser positioning is accurate, the welding process is stable, and the flaw detection results meet the quality requirements.
蛇形管机器人焊接自动线智能化控制
serpentine tuberobot weldingautomatic lineintelligent control
金颋勋.数字化焊接技术发展趋势分析[J].中国设备工程,2019(22):130-131.
JIN Tingxun. Development trend analysis of digital welding technology[J]. China Plant Engineering,2019(22):130-131.
霍厚志,张号,杜启恒,等.我国焊接机器人应用现状与技术发展趋势[J].焊管,2017,40(02):36-42,45.
HUO Houzhi,ZHANG Hao,DU Qiheng,et al. Application Status and Development Trend of Welding Robot in China[J]. Welded Pipe and Tube,2017,40(02):36-42,45.
王林森,王冬平,张仁堂,等.锅炉集箱长管接头机械焊设备的开发及应用[J].电焊机,2019,49(11):45-48.
WANG Linsen,WANG Dongping,ZHANG Rentang,et al. Mechanical welding equipment development and application for long pipe joint of boiler header[J]. Electric Welding Machine,2019,49(11):45-48.
胡泊.电站锅炉集箱管座自动化焊接系统设计[J].东方电气评论,2017,31(03):16-20.
HU Po. Design of Automatic Welding System for Vacuum Tube Base of Boiler Header[J]. Dongfang Electric Review,2017,31(03):16-20.
徐祥久,黄超.焊接技术在电站锅炉集箱制造中的应用[J].电焊机,2016,46(09):63-67.
XU Xiangjiu,HUANG Chao. Application of welding technology in the manufacture of utility boiler header[J]. Electric Welding Machine,2016,46(09):63-67.
罗永飞,李占雷.电站锅炉智能化焊接现状和发展趋势[J].电焊机,2016,46(03):7-10.
LUO Yongfei,LI Zhanlei. Current situation and development trend of intelligent welding of the power station boiler[J]. Electric Welding Machine,2016,46(03):7-10.
盛仲曦,陈弈,杨霄,等.锅炉集箱短管接头机器人焊接系统[J].电焊机,2017,47(07):43-46.
SHENG Zhongxi,CHEN Yi,YANG Xiao,et al. Robot welding system for short pipe joint of boiler header[J]. Electric Welding Machine,2017,47(07):43-46.
陈善本,林涛,陈文杰,等.智能化焊接制造工程的概念与技术[J].焊接学报,2004(06):124-128,134.
CHEN Shanben,LIN Tao,CHEN Wenjie,et al. Concepts and technologies on intelligentized welding manufacturing engineering[J]. Transactions of The China Welding Institution,2004(06):124-128,134.
相关作者
相关机构