大功率交流脉冲埋弧焊接电源波形控制策略研究

大功率交流脉冲埋弧焊接电源波形控制策略研究 Research on waveform control strategy of high-power pulse-square wave submerged arc welding power supply 王振民 WANG Zhenmin 1 2 first-author 唐嘉健 TANG Jiajian 1 罗犇德 LUO Bende 1 饶杰 RAO Jie 1 林三宝 LIN Sanbao 2 徐孟嘉 XU Mengjia 1 华南理工大学机械与汽车工程学院 华南理工大学机械与汽车工程学院 School of State Key Laboratory of Advanced Welding and Joining,Harbin Institute of Technology School of State Key Laboratory of Advanced Welding and Joining,Harbin Institute of Technology 哈尔滨工业大学先进焊接与连接国家重点实验室  哈尔滨工业大学先进焊接与连接国家重点实验室  School of Mechanical and Automotive Engineering,South China University of Technology School of Mechanical and Automotive Engineering,South China University of Technology 波形控制有利于改善交流埋弧焊接质量,但其对埋弧焊接电源的极性切换速度、过零点稳弧以及动态响应速度等均有着极高的要求,尤其在大电流交流脉冲埋弧焊接工况下的实现难度极大。为此,提出两种大功率交流脉冲埋弧焊接电源的优化控制策略,包括:次级逆变的临界直通策略,可加快交流输出时的极性切换速度;PI分离式控制算法,可提高焊接电源动态波形输出性能。通过模态分析和SMIULINK模型仿真方法,对所提出的优化控制策略进行了有效性分析,并将所提出的优化策略在所研制的大功率交流脉冲埋弧焊接电源系统上进行了实验验证。结果表明,提出的波形控制策略可有效提高埋弧焊接电源的极性切换速度,同时可抑制复杂波形的电流超调、稳态误差和波形震荡。 Waveform control is beneficial to improve the quality of AC submerged arc welding,but it has very high requirements for polarity switching speed,zero-crossing arc stability and dynamic response speed of submerged arc welding power supply,especially in the condition of large current AC submerged arc welding pulse implementation is extremely difficult. Therefore,two optimal control strategies for high power AC pulse submerged arc welding power supply are proposed in this paper,including:the critical through strategy of secondary inverter,which can accelerate the polarity switching speed of AC output;PI separated control algorithm can improve the performance of dynamic waveform output of welding power source.The effectiveness of the proposed optimal control strategy is analyzed by modal analysis and SMIULINK model simulation method. Finally,the proposed optimization strategy is verified by experiments on the developed high-power AC pulse submerged arc welding power supply system. The results show that the proposed waveform control strategy can effectively improve the polarity switching speed of submerged arc welding power supply,and can well suppress the current overshoot,steady-state error and waveform oscillation of complex waveform. 埋弧焊 方波脉冲 极性切换 PI分离 submerged arc welding pulse-square waveform polarity switching PI separation algorithm TG445 国家自然科学基金项目（51875212）;广东省科技计划项目（2021B1515420006）;先进焊接与连接国家重点实验室开放课题（AWJ21Z03） 2022-03-08 7 51