钢管柱全位置自动焊接装置研究及应用

钢管柱全位置自动焊接装置研究及应用 Research and application of automatic all-position welding equipment for steel tubular column 邓宗生 DENG Zongsheng 1 first-author 张贝 ZHANG Bei 1 中铁宝桥集团有限公司 中铁宝桥集团有限公司 China Railway Baoji Bridge Group Co.,Ltd. China Railway Baoji Bridge Group Co.,Ltd. 研发了一种轨道式管道全位置自动焊接装置,针对现场复杂焊接作业工况改进了密封防尘的水平/高低滑块、多维调节焊枪摆动机构、齿条式快速拆装导轨等关键机构部件的设计。使用该自动焊装置进行了多组GMAW管道自动焊接试验,获得了成熟的焊接工艺参数,并进行了宏观金相、拉伸、侧弯、冲击等测试。工艺评定结果表明,该装置可用于桥梁钢管立柱的全位置对接自动焊中。目前该装置已应用于黄陵项目现场桥梁钢管立柱对接自动焊接作业中。 A kind of rail-type automatic all-position pipeline welding equipment was developed. Aiming at the complex welding working conditions,the designs of key mechanism parts such as horizontal and vertical sliding blocks with sealing and dust-proof function,swing mechanism of welding gun with multi-dimensional adjustment function,rack type quick disassembly guide rail were improved. By using this automatic welding equipment,many groups of automatic GMAW pipeline welding tests were carried out,the mature welding parameters were obtained,and the macro metallographic,tensile,side bending and impact tests were carried out. The results show that this developed equipment can be used in the automatic all-position butt welding of the bridge steel tubular column. At present,this equipment has been applied in the automatic butt joint welding operation of bridge steel tubular column in the Huangling project site. 钢管柱 全位置 管道自动焊 GMAW 轨道式 steel tubular column all-position automatic pipeline welding GMAW rail type TG409 2022-03-08 4 50