某三代蒸汽发生器在筒节外壁焊接两对双层结构的厚锻板作为水平支承,其焊缝长度1 900 mm,焊缝厚度130 mm,焊接后筒节圆度要求小于5 mm,水平支承上下表面平行度要求小于1.5 mm。焊接应力大,控制变形困难。通过水平支承装焊变形分析,设计了一套焊接收缩小的坡口,采用窄间隙埋弧焊方法,以及两侧交替焊接的合理焊接顺序,同时使用防变形工装等变形控制措施,有效控制了焊接变形,保证了水平支承焊后平行度及筒节圆度。根据实际变形数据分析,对水平支承零件结构进行优化,降低了水平支承制造成本。本文相关措施为今后同类厚板焊接变形控制提供了经验借鉴。
There are two pairs of double-layer thick forged plates welding on the shell as horizontal supports in a certain third-generation steam generator. The welding seam length is 1 900 mm,and the welding seam thickness is 130 mm. After welding,the roundness of the shell should be less than 5 mm,and the parallelism of the upper and lower surface of the horizontal support should be less than 1.5 mm. It is difficult to control the deformation because of the high welding stress. Through the analysis of the welding deformation of the horizontal support,a set of welding groove with narrow gap is designed. The rational welding sequence of the alternate welding is set. We use narrow gap submerged arc welding method. The deformation control measures such as anti-deformation tooling is used to effectively control the welding deformation and ensure the parallelism of horizontal support and roundness of the shell after welding of the horizontal support. According to the analysis of the actual deformation data,the structure of the horizontal support is optimized,and the manufacturing cost of the horizontal support is reduced. The relevant measures in this paper can provide reference for similar thick plate welding deformation control in the future.
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