XIE Guisheng, XIE Shiyan, GE Yaqiong, et al.Cause Analysis and Solution Measure of Bars Pulling from Brazing Joints of Squirrel Cage Motor Rotor Brazing Simulation Sample[J].Electric Welding Machine, 2024, 54(2): 98-103.
XIE Guisheng, XIE Shiyan, GE Yaqiong, et al.Cause Analysis and Solution Measure of Bars Pulling from Brazing Joints of Squirrel Cage Motor Rotor Brazing Simulation Sample[J].Electric Welding Machine, 2024, 54(2): 98-103. DOI: 10.7512/j.issn.1001-2303.2024.02.15.
Cause Analysis and Solution Measure of Bars Pulling from Brazing Joints of Squirrel Cage Motor Rotor Brazing Simulation Sample
Tensile test are conducted after the brazing VT for end ring and bar joints of squirrel cage rotor of a certain type of traction motor. It is found that part of the bar is pulled off from the end ring and bar joint beam
this result cannot satisfy the tensile strength requirement. In order to solve this problem
micro-cracks
undense filler metal filling and delamination were found in the brazing interface between the inner side of the end ring and the conductor bar through penetration testing and macroscopic testing. It is pointed out that the unreasonable design of end-ring and conductor bar structure and the insufficient duration of high temperature brazing are the main factors leading to the pull-out problem. In view of these two factors
the improvement scheme is put forward: the depth of the end ring groove is changed from 6 mm to 4 mm
the inner chamfer of the end ring groove is increased by 45°
and the holding time of 450 ℃ is extended to 90 s in winter brazing. After the improvement
the tensile test proved that the problem of pulling out of the conductor bar was solved successfully and the product quality was guaranteed..
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