Key Technology and Application of Large Wall Thickness Stainless Steel Clad Plate Pressure Vessel

YU Benshui; CHEN Weijun; XU Xiaobo; MIAO Junan; LIU Jiying

doi:10.7512/j.issn.1001-2303.2024.02.13

Welding Technology | Views : 0 下载量: 5 CSCD: 0

PDF
Export
Share
Collection
Album

Key Technology and Application of Large Wall Thickness Stainless Steel Clad Plate Pressure Vessel
Vol. 54, Issue 2, Pages: 83-88(2024)
DOI： 10.7512/j.issn.1001-2303.2024.02.13

扫描看全文

于本水，陈伟军，许小波，等.大壁厚不锈钢复合板压力容器建造关键技术及应用［J］.电焊机，2024，54（2）：83-88.

YU Benshui, CHEN Weijun, XU Xiaobo, et al.Key Technology and Application of Large Wall Thickness Stainless Steel Clad Plate Pressure Vessel[J].Electric Welding Machine, 2024, 54(2): 83-88.
于本水，陈伟军，许小波，等.大壁厚不锈钢复合板压力容器建造关键技术及应用［J］.电焊机，2024，54（2）：83-88. DOI： 10.7512/j.issn.1001-2303.2024.02.13.

YU Benshui, CHEN Weijun, XU Xiaobo, et al.Key Technology and Application of Large Wall Thickness Stainless Steel Clad Plate Pressure Vessel[J].Electric Welding Machine, 2024, 54(2): 83-88. DOI： 10.7512/j.issn.1001-2303.2024.02.13.

摘要

在大壁厚不锈钢复合板压力容器的建造过程中，通过深入研究其技术要点和难点，优化焊接接头结构设计，成功形成了一套完整的新型建造关键技术。这套技术不仅优化了焊接接头结构，还创新了一系列施工方法，包括筒体加热卷制、接头坡口机加工、接管内壁耐蚀层TIG/FCAW自动堆焊、不锈钢衬管液氮冷套、球形封头内壁耐蚀层带极埋弧堆焊、纵环缝窄间隙埋弧自动焊以及管口接头马鞍型埋弧焊等。这些新型建造关键技术的应用，在提高压力容器质量效果的同时，也带来了显著的经济效益，为行业同类型设备的建造提供借鉴。在未来的研究中，可以进一步探索这些技术在其他领域的应用，以实现更广泛的技术交流和合作。同时，对于大壁厚不锈钢复合板压力容器的建造，仍需不断深入研究其材料特性、工艺参数和施工方法，以不断提高设备的性能和安全性。

Abstract

In the construction process of large walled stainless steel composite plate pressure vessels

a complete set of new construction key technologies has been successfully formed through in-depth research on its technical points and difficulties

optimization of welding joint structure design. This technology not only optimizes the welding joint structure

but also innovates a series of construction methods

including cylinder heating and rolling

joint groove machining

TIG/FCAW automatic overlay welding of the corrosion-resistant layer on the inner wall of the connecting pipe

stainless steel lined pipe liquid nitrogen cooling sleeve

spherical head inner wall corrosion-resistant layer strip electrode submerged arc overlay welding

longitudinal ring seam narrow gap submerged arc welding

and saddle type submerged arc welding of the pipe joint. The application of these new key construction technologies not only improves the quality and effectiveness of pressure vessels

but also brings significant economic benefits

providing reference for the construction of similar equipment in the industry. In future research

the application of these technologies in other fields can be further explored to achieve broader technological exchange and cooperation. At the same time

for the construction of pressure vessels with large wall thickness stainless steel composite plates

it is still necessary to continuously study their material characteristics

process parameters

and construction methods in order to continuously improve the performance and safety of the equipment.

关键词

大壁厚不锈钢复合板压力容器关键技术

Keywords

large wall thicknessstainless steel composite platepressure vesselkey technology

references

王林.厚壁复合板压力容器的设计及制造［J］.机电工程技术，2018，47（3）： 46-49.

WANG L. Design and Manufacture of Thick Walled Composite Plate Pressure Vessel［J］. Mechanical & Electrical Engineering Technology，2018，47（3）： 46-49.

李焰锋，刘杰.特厚不锈钢复合板压力容器制造技术［J］.大型铸锻件， 2018（4）： 49-51.

LI Y F， LIU J. Manufacturing Technology of Ultra-thick Stainless Steel Composite Plate Pressure Vessel［J］. Heavy Casting and Forging， 2018（4）： 49-51.

张鹏林，赵文军，周涛，等. 不锈钢药芯焊丝堆焊技术在压力容器中的应用［J］.电焊机， 2006， 36（12）： 60-62，共3页.

ZHAO R H， ZHU Y G， GUO Y N. Application of Keyhole Welding in the Chemical Container［J］. MODERN WELDING， 2018（4）： 49-51.

缪红.碳钢小接管内部半自动焊堆焊工艺［J］.装备制造技术， 2013（9）： 149-150，158.

MIAO H. Semi-Automatic Welding Overplay Procedure in Carbon Steel Little Pipe［J］. Equipment Manufacturing Technology， 2013（9）： 149-150，158.

赖乾尚，蒋延中.自动带极堆焊机在核电设备制造中的应用［J］.电焊机， 2009， 39（8）： 17-22.

LAI Q S， JIANG Y Z. Application of strip cladding welding equipment for the nuclear power equipment manufactured［J］. Electric Welding Machine， 2009， 39（8）： 17-22.

徐洪，陶旗，傅华.厚壁不锈钢复合板加氢反应釜的制造［J］.中氮肥，2009（6）：43-46.

XU H， TAO Q， FU H. Manufacture on Hydrogenated Reactor Made of Thick Stainless Clad Plate［J］. M-Sized Nitrogenous Fertilizer Progress，2009（6）：43-46.

陈盛秒.不锈钢复合板压力容器设计制造技术探讨［J］.石油化工设备技术，2010，31（5）：29-32.

CHEN S M. Techonlogy for Desig and Manufacture of Pressure Vessel Made of Stainless Clad Steel Plafe ［J］. Petrochemical Equipment Technology， 2010， 31（5）： 29-32.

周大坤，张世鑫，王雨，等.气冷式压力容器用钢13MnNiMoR钢焊接工艺研究［J］.化工设备与管道， 2015， 52（4）： 13-16.

ZHOU D K， ZHANG S X， WANG Y， et al. Study of Welding Procedure of Steel 13MnNiMoR Used for Gas Cooling Pressure Vessel［J］. Process Equipment & Piping， 2015， 52（4）： 13-16.

编辑部网址：http：//www.71dhj.comhttp://www.71dhj.com

Alert me when the article has been cited

提交

Study and Validation of Finite Element Simulation in the Phased Array Ultrasonic Inspection Technique Design of Pressure Vessel Nozzle Butt Weld

Application and Research for K-TIG Welding Technology in S30408 Stainless Steel Pressure Vessels