ZHU Hongbin, HE Bin, LI Xiaohua, et al.Microstructure and Mechanical Properties of Friction Plug Repair Welding Joint on Low Alloy High Strength Steel Threaded Hole[J].Electric Welding Machine, 2024, 54(2): 70-76.
ZHU Hongbin, HE Bin, LI Xiaohua, et al.Microstructure and Mechanical Properties of Friction Plug Repair Welding Joint on Low Alloy High Strength Steel Threaded Hole[J].Electric Welding Machine, 2024, 54(2): 70-76. DOI: 10.7512/j.issn.1001-2303.2024.02.11.
Microstructure and Mechanical Properties of Friction Plug Repair Welding Joint on Low Alloy High Strength Steel Threaded Hole
the friction plug repair welding process and mechanical properties for the threaded hole on rail vehicle part were studied. The defect-free repair welding joints with optimized geometries of the plug/hole and welding parameters were obtained
and their microstructure
tensile properties
impact toughness and fatigue properties were analyzed. The results showed that incomplete penetration occurred in the bonding interface at high axial force. The defect-free joints were obtained with a rotation speed of 7 000 r/min
axial force 35 kN
thrust force 40 kN
and the plug feeding 18 mm. The microstructure near the bonding interface consists of pearlite
ferrite and some lath bainite
at the nugget zone is acicular ferrite
a large amount of grain boundary ferrite and a small amount of lath bainite. The defect-free joint has excellent mechanical properties
the tensile properties are equivalent to that of base metal
the fracture position of the joints are all located in the base metal at room temperature tensile test. In the fatigue test
the external thread of bolt always cracked precedes that of the internal thread of repair thread hole
The five million cycles fatigue strength of repair thread by plug welding reaches 142 MPa.
关键词
低合金高强钢螺纹孔摩擦塞补焊微观组织力学性能
Keywords
low alloy high strength steelthreaded holefriction plug repair weldingmicrostructuremechanical properties
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