锁孔深熔TIG焊(K-TIG)是一种能在焊接过程中形成锁孔的并且能实现大熔深的新型焊接技术,其焊缝成形好,焊接质量较高。深熔TIG焊又可以实现单面焊接双面成形,因此在中厚板的焊接中具有很大的应用前景。为研究深熔K-TIG焊接过程中的熔透状态,编写了机器人K-TIG焊接过程声信号数据采集软件,建立了声信号采集系统,并对304不锈钢K-TIG焊接过程的声信号进行实时采集,实现了深熔K-TIG焊接过程中声信号的实时存储。最后从能量、方差、均方根、峰度系数等几个方面进行时域信号特征的表征与提取,这些都为深熔K-TIG焊接过程中在线熔透预测奠定了坚实的理论基础。
Keyhole tungsten inert gas welding(K-TIG) is a new welding technology that can form a keyhole during welding and achieve a large penetration depth. The forming of K-TIG weld is well and the welding quality is high. The K-TIG weld can be obtained with single-sided welding and double-sided shaping,so it has great application prospects in the welding of medium plates. In this paper,the acoustic signal data acquisition software for robot K-TIG welding process was written and the acoustic signal acquisition system was established in order to study the penetration state of K-TIG welding. Real-time acquisition of the acoustic signals in the 304 stainless steel K-TIG welding process enables real-time storage of acoustic signals during K-TIG welding. Finally,the characterization and extraction of time domain signal features are carried out from the aspects of energy,variance,root mean square and kurtosis coefficient.It lays a solid foundation for online melt penetration prediction during K-TIG welding.
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