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安小东, 王新, 孙永涛. 铝合金MUP鱼鳞纹焊接工法的开发与应用[J]. 电焊机, 2018,48(9):46-52.
AN Xiaodong, WANG Xin, SUN Yongtao. Development and application of aluminum alloy MUP fish-scale welder method[J]. 2018,48(9):46-52.
在唐山松下数字化焊机GP5基础上开发了熔化极脉冲+短路混合焊(MUP)新工法,MUP采用了精准的脉冲+短路波形控制技术,可以有效降低焊接热输入,实现脉冲阶段与短路阶段的平稳过渡,彻底避免扎丝与上燃的发生。采用单一变量法研究了焊接速度、焊接频率以及焊接电流对鱼鳞纹成型的影响规律,推导了相邻鱼鳞片的间距的经验公式。试验结果表明,相邻鱼鳞片的间距主要由焊接速度和焊接频率决定,当焊接频率和焊接速度一定时,随着焊接电流的增大,相邻鱼鳞片的间距基本保持不变;而当焊接速度增大或焊接频率减小时,相邻鱼鳞片的间距均会出现递增趋势。
A new method of fusion pulse + short circuit mixed welding(MUP) was developed based on the panasonic digital welding machine GP5 in tangshan. MUP adopts precise pulse+short circuit waveform control technology,which can effectively reduce welding heat input,completely avoid the occurrence of arc extinguishing and upper combustion,indicating that the process of MUP welding is stable. The influence of welding speed,welding frequency and welding current on the shape of fish scales was studied by the single variable method,and the empirical formula of distance between adjacent fish scales was derived. The test results showed that,the spacing between adjacent scales was mainly determined by the frequency of welding and welding speed. With the increasing of welding current,the spacing between adjacent scales in basic remain unchanged when the frequency and the welding speed was fixed.When the welding speed increased or the welding frequency decreased,the distance between adjacent fish scales increased.
脉冲与短路混合焊相邻鱼鳞片间距焊接热输入ER4043
pulse+short circuit mixed welding(MUP)the distance between adjacent scalesthe welding heat inputER4043
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