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王福山, 王锡勇, 李赫, 等. 内燃机车主发电机机座疲劳寿命预测[J]. 电焊机, 2018,48(7):13-18.
WANG Fushan, WANG Xiyong, LI He, et al. Fatigue life prediction of main generator frame of diesel locomotive[J]. 2018,48(7):13-18.
以铁路车辆使用的某型号主发电机机座为研究对象,利用ABAQUS对发电机机座进行有限元仿真分析。根据实际工况和设计要求,对机座进行静强度评估;参照国际焊接学会焊接疲劳评估标准及EN15085欧洲铁路标准,分别利用热点应力法和等效结构应力法计算发电机机座危险焊缝的疲劳强度与应力因数,并将结果进行对比。结果表明:在极限工况下,机座内最大Mises应力小于机座材料的屈服强度,机座满足静强度要求;在冲击和停机两种工况下,机座危险焊缝的热点应力最大应力变化范围小于该形式接头对应S-N曲线的截止疲劳极限,机座的疲劳强度满足设计要求;利用FE-SAFE提取机座危险焊趾处的结构应力,通过等效结构应力法计算得出的危险焊缝疲劳寿命满足设计要求;对比两种方法得出的应力因数,在焊接结构较为复杂时,等效结构应力法可以更高效和准确地预测焊接结构的疲劳寿命。
A certain type main generator frame used in railway vehicles is taken as a research objective. The finite element simulation analysis of the frame is carried out by ABAQUS. The static strength is evaluated according to the actual working condition and design requirements;reference to the standards of IIW and EN15085,the fatigue strength and stress factor of the dangerous welds in the generator frame are calculated by the hot spot stress method and the equivalent structural stress method respectively and the results are compared.The results show that: under limited conditions,the maximum Mises stress of the generator frame is less than the yield strength of the base material,so the frame meets the static strength requirement;under the impact and stop conditions,the maximum stress change range of hot spot stress of the dangerous welds in the generator frame is less than the cut-off fatigue limit of the corresponding S-N curve,and the fatigue strength of the frame meets the design requirements. The structural stress at the dangerous weld toe is extracted by FE-SAFE,and the fatigue life of the dangerous weld obtained by the equivalent structural stress method can also meet the design requirements. By comparing the stress factors obtained by the two methods,it is concluded that the equivalent structural stress method can predict the fatigue life of welded structures more efficiently and accurately when the welding structure is complex.
发电机机座疲劳寿命热点应力等效结构应力
generator framefatigue lifehot spot stressequivalent structural stress
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