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王勇, 张志毅, 果伟, 等. 不同评定方法对高速列车A7N01铝合金焊接接头疲劳强度的影响[J]. 电焊机, 2018,48(3):171-175.
WANG Yong, ZHANG Zhiyi, GUO Wei, et al. Effects on fatigue properties of A7N01-T5 aluminum alloy welded joints for high-speed train by using different evaluation methods[J]. 2018,48(3):171-175.
选取我国某类型高速列车常用的A7N01S-T5铝合金焊接对接接头,通过实验获得接头的名义应力S-N曲线以及不同存活率下的疲劳强度。采用仿真分析方法获得接头热点应力、缺口应力,分别采用名义应力法、热点应力法、缺口应力法评定接头的疲劳强度。结果表明,通过应力比R=0的拉-拉轴向加载疲劳试验,接头中值疲劳强度Δσ为45.77 MPa,经过±2倍标准差修正后,95%可靠度的疲劳强度ΔσK为39.89 MPa;接头热点应力集中系数为1.034,热点应力疲劳强度为47.39 MPa;缺口应力疲劳强度为123.03 MPa。缺口应力疲劳强度结果最大,热点应力疲劳强度次之,而名义应力疲劳强度最小。因此用名义应力法评定接头疲劳强度更趋于保守,而热点应力法以及缺口应力法需要全面考虑焊缝的细节因素,更加准确地进行受力分析,才能保证高速列车焊接结构的安全可靠性。
Experiments and analysis were made on A7 N01 S-T5 aluminum alloy welded joints. Nominal S-N curves and the fatigue strength under different survival rate were obtained through the tension-tension fatigue tests. The hot spot stress,gap stress were obtained by finite element method,and then the fatigue properties were evaluated by using the nominal stress method,hot spot stress and gap stress method. The results showed that the mean fatigue strength Δσ was 45.77 MPa by the tension-tension load fatigue test,and after corrections of two standard plus or minus deviations,the fatigue strength ΔσKwas 39.89 MPa under the 95% reliability. The hot spot stress concentration factor was 1.034 and the hot spot stress fatigue strength was 47.39 MPa. The gap stress fatigue strength was123.03 MPa. The fatigue strength under the gap stress method had the largest value,the value under the hot spot stress method was in the medium and the value under the nominal stress method was the smallest. The nominal stress method was more conservative than the other two but the hot spot stress method and gap stress method both need to evaluate the detailed factors and analyze the stress condition accurately so as to make sure the safety of high-speed trains.
A7N01铝合金焊接接头疲劳强度评定名义应力法热点应力法缺口应力法
A7N01 aluminum alloy welded jointsfatigue strength evaluationnominal stress methodhot spot methodgap stress method
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