采用Box-Behnken响应面分析优化激光拼焊的焊缝表面形貌,选取焊接电压、脉冲频率、脉冲宽度和焊接速度4个因素进行试验设计,得到二次响应曲面模型。响应面分析表明,焊接压力、脉冲频率对焊缝形貌特征的影响较大,其次是焊接速度和脉冲宽度。通过优化发现当焊接电压、脉冲频率、脉冲宽度、焊接速度分别为265.42 V、19.65 Hz、10.22 ms、321.26 mm/min时,焊缝形貌最佳。此外,通过模型方差得到F值为5.51,说明该二次方程是显著的,该模型在整个回归区域内拟合较好,可用于分析和预测焊缝形貌特征的过程。通过试验对比分析发现,最优工艺参数下焊缝形貌、组织与硬度值较好。
The Box-Behnken response surface analysis method was used to optimize the surface morphology of the laser tailor-welding.The four factors,welding voltage,pulse frequency,pulse width,speed of welding,were selected for experimental design. The secondary response surface model was obtained. The response surface analysis show that the welding pressure and pulse frequency have a great influence on the morphology of the weld,followed by the welding speed and pulse width. Through optimization,it is found that when the welding voltage,pulse frequency,pulse width and welding speed are 265.42 V,19.65 Hz,10.22 ms,and 321.26 mm/min,respectively,the weld morphology is best. Moreover,the F value is 5.51 obtained by the model variance,indicating that the quadratic equation is significant. The model fitted well in the entire regression region,which could be used to analyze and predict the process of the weld morphology. Through the experimental comparison and analysis,it is found that the welding morphology,microstructure and hardness values are better under the optimal process parameters.
相关作者
相关机构