SU Guoyou,YU Aiwu,FAN Zhengchang,WU Zhouping,ZHANG Chunfeng
Vol. 48, Issue 1, Pages: 1-4(2018)
摘要:In this paper,characteristics of friction stir welding and its preliminary application in domestic electric power products are briefly introduced. In the development of large diameter GIL shell,after comparing the spiral welded pipe and longitudinal welded pipe structure,it is found that the spiral welded pipe has the advantages of high production efficiency and low welding stresses. In view of the spiral tube structure,a double side welding scheme is designed,and the experiment of friction stir welding is carried out,the suitable welding parameters are obtained then. The first aluminum alloy spiral tube in China has been successfully developed by using the self-developed spiral pipe welding equipment combined with advanced friction stir welding technology.
LIU Haihan,LI Qiang,CHEN Xiaoyong,DU Na,DONG Shuxun
Vol. 48, Issue 1, Pages: 5-8(2018)
摘要:By means of finite element,stress field theory of TC4 titanium alloy and YG8 cemented carbide vacuum brazing process have been studied. According to the conduction equation,boundary conditions and initial conditions,the stress field was simulated.Using abaqus6.11 software platform,nickel-based solder as an example,based on the Mises stress-strain criterion to calculate the post-weld residual stress level,a conclusion can be drawn that the main residual stress exist at the side of hard alloy,and its maximum is 1328 MPa. So the cracks causing by thermal stress should exist the position of maximum stress,and this theoretical result is consistent with experiment result. The test results show that the finite element analysis has important guiding significance for the crack control at the welding seam during the vacuum brazing process.
关键词:titanium and carbide;vacuum brazing;finite element analysis;welding residual stress
摘要:Plasma-MAG hybrid welding method and ordinary MAG welding method were used respectively to carry out the welding tests of SUS301L-MT stainless steel middle heavy plates for railway vehicles under the condition of ER308 LSi welding wire and φ(Ar)98%+φ(CO2)2% shield gas selected. The pulsating tensile fatigue test and the fatigue strength estimation were conducted on the butt welded joints and the cruciform joints of plasma-MAG hybrid welding and ordinary MAG welding respectively. The results indicate that the median fatigue strength in fatigue life of 2×106cycle is 279 MPa and 160 MPa for the butt joint and the cruciform joint of plasma-MAG hybrid welding respectively. Compared with ordinary MAG welding, the fatigue strength of plasma-MAG hybrid welded joints increases, in which the fatigue strength of butt joint is higher than that of cruciform joint.
摘要:Wire and arc additive manu facturing was carried out by using 316 L wire on Q235 A steel plate,and the effects on the forming were investigated. The microstructure of stainless steel material was analyzed. The results show that the stainless steel wire and arc additive manufacturing forming can be realized by adjusting the welding current,welding speed and wire feeding speed. The forming material has the advantages of high density,good dimensional accuracy and better surface quality,and its microstructure is austenite in the form of columnar dendrites,and the top dendrites are relatively small in size.
关键词:wire and arc additive manufacturing;stainless steel;forming technology;TIG welding
CAI Yuanchao,ZHU Jialei,BI Xuesong,WANG Kai,FENG Cong
Vol. 48, Issue 1, Pages: 19-23(2018)
摘要:A laser-metal active gas welding(MAG) hybrid welding technology is used to weld Q345 B carbon steel. The effect of the main parameters(contain laser power,defocusing amount and distance between laser and MAG arc)on the welding stability and weld formation are took into account. And verify the feasibility of the hybrid welding technology for single-sided welding double-sided molding. The results show that when the filament spacing is the same,the laser-MAG is deeper than the MAG-laser in welding depth;when distance between laser and arc is less than 2 mm,the arc is stable,when it’s 2 mm,the weld penetration is the largest;when defocusing amount is 0 mm,the arc is the most stable,when it’s-2 mm,the weld penetration is the largest;when the current reaches more than 200 A,the arc has a significant effect on the shielding of the laser. In addition to verify the feasibility of laser arc welding in single-sided welding double-sided forming process.
CAI Yuanchao,ZHU Jialei,BI Xuesong,WANG Kai,FENG Cong
Vol. 48, Issue 1, Pages: 19-23(2018)
摘要:A laser-metal active gas welding(MAG) hybrid welding technology is used to weld Q345 B carbon steel. The effect of the main parameters(contain laser power,defocusing amount and distance between laser and MAG arc)on the welding stability and weld formation are took into account. And verify the feasibility of the hybrid welding technology for single-sided welding double-sided molding. The results show that when the filament spacing is the same,the laser-MAG is deeper than the MAG-laser in welding depth;when distance between laser and arc is less than 2 mm,the arc is stable,when it’s 2 mm,the weld penetration is the largest;when defocusing amount is 0 mm,the arc is the most stable,when it’s-2 mm,the weld penetration is the largest;when the current reaches more than 200 A,the arc has a significant effect on the shielding of the laser. In addition to verify the feasibility of laser arc welding in single-sided welding double-sided forming process.
摘要:C24S Al-Li plates with 2 mm thickness were successfully joined by FSW and TIG welding methods. The microstructure and fracture morphology of welding joints with the two welding methods were observed and analyzed by optical microscopy and scanning electron microscopy,the room temperature tensile properties and micro-hardness were also tested. The results show that TIG welding joint is composed of coarse microstructure,the serious porosity defects and the dissolution of strengthening phases in the weld zone all lead to the decrease of mechanical properties and plasticity,the tensile strength of joint is only 47.9% of the base metal and the microhardness is 92 HV. The welding joint with FSW welding has good formation and small microstructure,the strengthening phase does not dissolve,which leads to the tensile strength of weld joint reach 82.6% of the base metal and micro-hardness is up to 115 HV,and the joint exhibits good plasticity.
摘要:In view of welding process,joint condition,crack shape,and facility structure,analyzes the causes for cracking of weld joints of connecting pipes from low-temperature superheater to pendant superheater at a power plant in operation. The results show that weld joints are exposed to stress concentration with coarse HAZ grains while various stresses overlap to create peak stress within the sensitive temperature of reheat cracking. Thus,the peak stress leads to loosening stress and results in cracking. To avoid such problems,a few effective repair procedures and preventive countermeasures are proposed,providing reference for enterprises to prevent and control similar problems.
摘要:In this paper,contact brazing technique was used to weld nickel and copper on the surface of stainless steel,and Mg powder was added as the intermediate reaction layer for brazing. The connection between 3003 aluminum alloy and stainless steel was carried out. The mechanical properties of welded joints were measured by universal testing machine. The microstructures and element distributions of the joints were observed by scanning electron microscopy(SEM). The interface morphology,phase composition and connection mechanism were analyzed. When the brazing temperature is 560 ℃ and welding pressure is 0.1 MPa,effective connection holding time is 15 min for contact reactive brazing of the two joints the maximum shear strength of 23.1 MPa,the average shear strength of 21.6 MPa,filler metal Al atom diffusion is obvious,and the formation of Al-Mg,Al-Cu,Al-Fe and other intermetallic compounds.
摘要:This paper introduces an automatic offline programming software for industrial robot which is used in the spraying system for movable hanging box, explains the structure, the core principle and realized function of the software, emphatically introduces the singularity problems in robot trajectory planning and solutions, and according to the actual spraying effect, related suggestions and prospects are proposed. This automatic off-line programming technology, not only can be used for robot trajectory planning, the development of a computer software that can automatically generate robot operation program, can also verify the rationality of the spraying process by using the simulation software, and then modify the program structure to achieve optimization, effectively avoids the singularity problem of robot motion. The use of software can avoid the manual operation of robot and graphic operation in off-line programming, and minimize human intervention. It has high value of popularization and application.
摘要:AC motor rotor end ring and conducting bar welding,the whole induction heating by induction heater on the end ring bar,realize induction brazing,therefore,to realize the welding of rotor end ring copper bar,the induction heater is a key link of development. This article through several aspects of rotor end ring bar welding induction heater design principle,induction heater composition,induction heater and end ring assembly form,application of induction heater evaluation to develop a reliable induction heater,to solve the problem of AC motor rotor copper end ring and guide bar welding integral induction heating,guarantee the motor rotor end ring bar welding quality.
关键词:motor rotor copper end ring and guide strip brazing;induction heater;development
LIU Junling,LIU Zhengwen,JIAO Xiangdong,WANG Longfei,CHEN Yingjie
Vol. 48, Issue 1, Pages: 43-46(2018)
摘要:he 5356 aluminum alloy rapid prototyping test was carried out by MIG welding. The morphology and microstructure characteristics of 5356 aluminum alloy moldings,effect of welding current and interlayer cooling time on molding structure and mechanical properties were observed by universal testing machine,optical microscope and scanning electron microscope,et al. The results show that there are mainly α(Al),β(Mg5Al8) and(FeMn)Al6 in the forming parts. The tensile strength of the forming parts increases with the increase of welding current in same interlayer cooling time. The highest tensile strength of the forming parts reaches 273.57 MPa when the interlayer cooling time is 60 s,the welding current is 90 A. The tensile strength get decrease when continue to increase the welding current. The tensile strength of the molded parts increases with the increase of interlayer cooling time in same welding current. When the interlayer cooling time is 60 s,the shape of the forming parts is relatively beautiful.
LIU Junling,LIU Zhengwen,JIAO Xiangdong,WANG Longfei,CHEN Yingjie
Vol. 48, Issue 1, Pages: 43-46(2018)
摘要:he 5356 aluminum alloy rapid prototyping test was carried out by MIG welding. The morphology and microstructure characteristics of 5356 aluminum alloy moldings,effect of welding current and interlayer cooling time on molding structure and mechanical properties were observed by universal testing machine,optical microscope and scanning electron microscope,et al. The results show that there are mainly α(Al),β(Mg5Al8) and(FeMn)Al6 in the forming parts. The tensile strength of the forming parts increases with the increase of welding current in same interlayer cooling time. The highest tensile strength of the forming parts reaches 273.57 MPa when the interlayer cooling time is 60 s,the welding current is 90 A. The tensile strength get decrease when continue to increase the welding current. The tensile strength of the molded parts increases with the increase of interlayer cooling time in same welding current. When the interlayer cooling time is 60 s,the shape of the forming parts is relatively beautiful.
WANG Fenghui,ZHANG Xiazhou,LIU Liwei,CHEN Yanqing,ZHANG Xi,LIU Hong
Vol. 48, Issue 1, Pages: 47-51(2018)
摘要:In this paper, one-side welding procedure of Q345R/316 L clad plate with 13+3 mm thickness produced in Shougang was studied. The welding sequence was a three-step process,including stainless steel layer welding,transition layer welding and carbon layer welding. The performance of welded joint was analyzed by using tensile test,impact test,bending test and hardness test. The results show that the mechanical property and intergranular corrosion resistance meet the requirements of the relevant technical standards and demands of the users. In addition,the dilution effect of stainless steel layer welding on carbon layer welding in the weld zone of the joint is studied. The first carbon layer welding is suffered the impact of stainless steel,its hardness raises sharply,the hardness and chemical composition of the carbon layer welding are not affected until the fourth carbon layer welding.
摘要:The magnetically controlled narrow-gap welding technology was used to weld the 30 mm and 100 mm thick TC4 titanium alloy. Welding was performed under different magnetic induction,after that the microstructures of the joints were analyzed to study the influence of the magnetic field on weld structure. Typical defects of the joints were studied,and the effects of arc swing and electrode position on weld formation were studied. Mechanical properties of the joints were tested. The results show that the applied magnetic field has the effect of fine grain and size of needle-type martensite in the weld was significantly decreased. The external magnetic field can effectively avoid the problem of poor sidewall fusion and achieve joints with good fusion sidewall. Electrode should be strictly placed in the center of the gap in order to obtain a uniform sidewall penetration. Welded joints had good mechanical properties,the average tensile strength of the joints reached 96% of that of the base metal.
摘要:The magnetically controlled narrow-gap welding technology was used to weld the 30 mm and 100 mm thick TC4 titanium alloy. Welding was performed under different magnetic induction,after that the microstructures of the joints were analyzed to study the influence of the magnetic field on weld structure. Typical defects of the joints were studied,and the effects of arc swing and electrode position on weld formation were studied. Mechanical properties of the joints were tested. The results show that the applied magnetic field has the effect of fine grain and size of needle-type martensite in the weld was significantly decreased. The external magnetic field can effectively avoid the problem of poor sidewall fusion and achieve joints with good fusion sidewall. Electrode should be strictly placed in the center of the gap in order to obtain a uniform sidewall penetration. Welded joints had good mechanical properties,the average tensile strength of the joints reached 96% of that of the base metal.
YE Yihai,LUO Xuzhen,WANG Jian,FU Rongzhen,ZHANG Jiangtao,WANG Li,SONG Yiyang,ZHU Yonghui,PAN Xiaodong
Vol. 48, Issue 1, Pages: 57-62(2018)
摘要:The surfacing is conducted on nickel-base alloy 690 layers on the low alloy steel(SA508-3) by using the temper bead technology to prepare the specimens. The microstructures of the heat-affected zones(HAZ) corresponding to the different layers of specimen are researched. The results show that the martensitic transformation of HAZ is found after the first layer surfacing by using welding technology in this paper. The martensite temper transformation occurs in the welding thermal process of follow-up surfacing layers,and the transformation effect accumulates as the layer increases,finally the bad quenching microstructure of HAZ is corrected completely. Because of insufficient temper caused by insufficient cumulative time of high-temperature temper in the area near by the toe of weld at the both ends of the specimen,the martensite produced in HAZ by the first layer surfacing and the martensite generated by the decomposition of residual austenite in HAZ are corrected incompletely,but this problem can be resolved by the additional welding with specific technology.
YE Yihai,LUO Xuzhen,WANG Jian,FU Rongzhen,ZHANG Jiangtao,WANG Li,SONG Yiyang,ZHU Yonghui,PAN Xiaodong
Vol. 48, Issue 1, Pages: 57-62(2018)
摘要:The surfacing is conducted on nickel-base alloy 690 layers on the low alloy steel(SA508-3) by using the temper bead technology to prepare the specimens. The microstructures of the heat-affected zones(HAZ) corresponding to the different layers of specimen are researched. The results show that the martensitic transformation of HAZ is found after the first layer surfacing by using welding technology in this paper. The martensite temper transformation occurs in the welding thermal process of follow-up surfacing layers,and the transformation effect accumulates as the layer increases,finally the bad quenching microstructure of HAZ is corrected completely. Because of insufficient temper caused by insufficient cumulative time of high-temperature temper in the area near by the toe of weld at the both ends of the specimen,the martensite produced in HAZ by the first layer surfacing and the martensite generated by the decomposition of residual austenite in HAZ are corrected incompletely,but this problem can be resolved by the additional welding with specific technology.
摘要:In order to fill the domestic technology gaps and improve the capability of self-maintenance of main equipment in nuclear power plants,the automatic welding technology for replacing in-service heater elements of voltage stabilizer is researched. According to the characteristics of replacing in-service electric heater and the shortcomings of existing technology,the closed welding head is developed,which improves the stability of welding arc and gas shielded effect. Through a large number of automatic welding technology tests,the influence of protective atmosphere,specimen size and the chemical composition of base metal on the appearance of weld are discussed,and the welding parameters are determined. The results show that the use of argon backside protection and helium front protection welding can ensure complete penetration and protective effect on backing pass;the deviation of specimen structure size can affect the appearance of weld due to different heat dissipation;and the higher the content of S in the base metal chemical composition,the easier it is to penetrate.
关键词:voltage stabilizer;electric heater;welding power source;automatic welding;welding head
摘要:Special welding simulation soft SYSWELD is applied to simulate temperature field and stress field of multi-layer multipass welding for dissimilar metals in casing pipe structure,and the metallographic section observation and X-ray diffraction stress test are used to check the simulation model. The results show that the weld section obtained by simulative welding temperature field of checked model is consistent with the actual weld section,the temperature of the root joint fluctuates 14 times over time,each fluctuation has two peaks;simulation results are basically same with residual stress measured by X-ray diffraction,the distributions of axial residual stress at different welding position demonstrate similar regulation,axial residual stress at welding position of 0 degree and 90 degree are much higher,and the maximum residual stress is close to 300 MPa;numerical valves and distribution of circumferential residual stress at different welding position are same,the maximum circumferential residual stress is close to 300 MPa at 15 mm away from the root of first weld;the maximum Von Mises stress appears in the heat affected zone of low alloy steel,and the maximum Von Mises stress at welding position of 90 degree is 377 MPa.
摘要:A thermal-mechanical coupling model of whole FSW process of 6061 Al alloy sheet is established based on the solid mechanics theory. Material flow behavior of whole FSW process is studied by using arbitrary Lagrangian-Eulerian(ALE)mesh adaptive technique and particle tracking technique. The results show that the material around the stir zone moves to the back of the stir head mainly in the form of rotating flow and laminar flow. The material on the upper surface has a tendency to move downward spirally affected by the shoulder whereas the material in middle part first moves in a spiral upward mode affected by the pin and then moves downward. Near the bottom of the weldment,metal material moves to the back of stir head mainly in the form of laminar flow.
SONG Qining,ZHANG Lei,WEN Jiabao,WANG Wugang,GU Wei,XU Nan,BAO Yefeng
Vol. 48, Issue 1, Pages: 80-85(2018)
摘要:Nickel aluminum bronze(NAB)is one of the main materials used for making ship propellers. Large ship propellers are generally castings. The coarse and inhomogeneous microstructure of the cast NAB will reduce the lifetime of the ship propellers. In present study,laser surface melting(LSM)is applied to modify the cast microstructure. The results show that the LSM significantly refines the cast microstructure. The melting zone contains fine columnar grains,and the major axis of the columnar grains is perpendicular to the interface of the molten pool. The heat affected zone(HAZ)consists of coarse isometric and columnar grains. The hardness of the LSM NAB can reach 285325 HV,which is increased by 50%70% comparing with the hardness of the cast one. The electrochemical measurement results show that the LSM NAB and cast NAB experience similar electrode reaction processes in 3.5% Na Cl solution. However,comparing with the cast NAB,the cathode process of the LSM NAB is slower and therefore the corrosion rate is slower. The ultrasonic vibration cavitation erosion test results show that the erosion rate of the LSM NAB is only 60% of that of the cast one because of the increased hardness and refined microstructure. For LSM NAB,the damaged surface is much evener,and no large cavitation erosion pit is found. And the effect of LSM parameters on the microstructure,corrosion and cavitation erosion behavior is also discussed.
摘要:The new low energy welding technology is a new welding method and completes metal transfer by push-pull wire feed,there is no spatter during the welding process,and the heat input is reduced effectively. The current output and the wire movement match each other to achieve a stable welding. Through the welding procedure test,the influence of control parameters(such as arc peak current I1,hold time T1,wire feed rate v1,the delay time of wire feed T4,wire withdrawal rate v2 and the delay time of wire withdrawal T5,etc.)on the deposition rate of wire is studied. The results show that as the I1,T1,v1,v2 and T5increase the deposition rate of wire improves,and the effect of I1 and T1on the deposition rate is outstanding,but the effect of v2 and T5 is not obvious,and with the increase of T4,the deposition rate decreases,so that the deposition rate of wire can be controlled effectively by adjusting the welding parameters appropriately.
关键词:push-pull wire;sheet metal welding;control parameters;deposition rate
摘要:The new low energy welding technology is a new welding method and completes metal transfer by push-pull wire feed,there is no spatter during the welding process,and the heat input is reduced effectively. The current output and the wire movement match each other to achieve a stable welding. Through the welding procedure test,the influence of control parameters(such as arc peak current I1,hold time T1,wire feed rate v1,the delay time of wire feed T4,wire withdrawal rate v2 and the delay time of wire withdrawal T5,etc.)on the deposition rate of wire is studied. The results show that as the I1,T1,v1,v2 and T5increase the deposition rate of wire improves,and the effect of I1 and T1on the deposition rate is outstanding,but the effect of v2 and T5 is not obvious,and with the increase of T4,the deposition rate decreases,so that the deposition rate of wire can be controlled effectively by adjusting the welding parameters appropriately.
关键词:push-pull wire;sheet metal welding;control parameters;deposition rate
摘要:The end plates of tubular lignite drying machine are made by circular super-thick steel plate,on which there are a large number of drilled circular holes. This structure is mainly accomplished by welding and machining with heavy weight,a lot of welds,a large quantity of welding tasks,and high requirements on parts machining and assembly accuracy,so its quality is very strict in manufacturing. According to the structure of the end plates of tubular lignite drying machine,the reasonable welding and machining technologies and quality control for key parts are summarized to provide reference for the production of other large-scale rotating mechanical equipments.
关键词:tubular lignite drying machine;end plate;manufacturing process;quality control
LIU Haobo,YANG Shanglei,XIE Chaojie,ZHANG Qi,CAO Yaming
Vol. 48, Issue 1, Pages: 94-98(2018)
摘要:The research status of the jointing of Si C particle reinforced Al-based composites is reviewed. The problems and solutions of the welding of Si C Al-based composites by using fusion welding,electric resistance welding,high-energy beam welding,friction stir welding,brazing and transient liquid-phase bonding are analyzed. In general,Si C particle reinforced Al-based composite is still in the experimental stage now,and the joining method and mechanism need to be further studied for engineering application.
关键词:Si C particle reinforced Al-based composite;welding technology;research status
摘要:In a rough rolling mill,when the 650 roller contacts with the surface of the rolled material at a high temperature,the roller surface may crack and roller pass may wear due to the combined action of working pressure,impact,wear and thermal cycle. Thus,the roller should be replaced timely. The repair technologies of submerged-arc welding and surfacing are widely used to repair the replaced roller.The repaired roller must satisfy the use requirements,namely the roller surface must have high hardness and high temperature wear resistance,so it is very important to select welding materials and develop a reasonable welding technology.
关键词:650 rolling mill;roller;submerged-arc welding;repair technique
摘要:The oxygen and carbon dioxide are available active gas and both are commonly applied in MAG welding,the amount of their addition has definite influence on the fatigue performance of austenitic stainless steel. Through pulsating tensile fatigue test and metallographic structure analysis,the fatigue performance of MAG welding butt joint of 06Cr19Ni10 steel with two different kinds of protective atmospheres is studied. The results show that the median fatigue strength of φ(Ar)95% +φ(CO2)5% is 300 MPa,the median fatigue strength of φ(Ar)97%+φ(O2)3% is 302.5 MPa. The fracture location of specimen mainly concentrates in the heat affected zone. The crack starter location is obvious in the crack initiation zone;the fatigue striations on the extending zone are clear;the final broken zone is the toughness dimple type of fracture;the matrixes of the microstructures of two types of welded joints are both austenitic,and there are δ ferrites distribute on the matrix.
摘要:The welding method and technology of the water heater tank in the solar water heater industry are introduced. And the argon tungsten arc welding and electric resistance seam welding commonly used for the atmospheric pressure solar vacuum heat pipe water heater tank,and their welding technologies and technical points are mainly expound. Finally,the CO2 gas shielded arc welding and its welding technology for the pressure type solar water heater tank are briefly introduced. It is hoped to provide some reference for the relevant personnel engaged in the manufacturing of solar water heater tank.
关键词:solar water heater;tank;welding method and technology;vacuum collector tube
摘要:IIn the welding methods of aluminum-steel dissimilar metal,the welding-brazing method of aluminum-steel dissimilar metals has attracted more and more attention because of its high efficiency and wide applied range. The welding-brazing technology mainly includes arc welding-brazing, laser welding-brazing, electron beam welding-brazing and laser +arc hybrid welding-brazing.The research status of different welding-brazing methods is summarized,and the welding properties of different welding-brazing methods are analyzed. In the process of aluminum/steel dissimilar metal arc welding-brazing,a new low heat input welding method can achieve precise control of welding heat input and obtain welded joints with high performance;high energy beam welding method can strictly control the heat input to achieve a stable welding process,but it has high requirements on the assembly accuracy of welding structure and needs a large one-time investment in the equipments;laser+arc hybrid welding and arc assisted laser welding combine the advantages of electric arc welding and laser welding,and have wide application prospect in the welding-brazing of aluminum/steel dissimilar metals.
摘要:The wind turbine rotor is alloy steel 42CrMo and Q235B dissimilar steel structure,the SMAW and MAG hybrid welding are used to perform the welding experiments. Through metallographic microscope,universal mechanical testing machine and scanning electron microscope analysis,the microstructure properties and appearance of fracture of the welded joints are observed and analyzed.The results show that the increase of welding heat input will reduce the bending properties and low temperature impact properties of welded joints of 42CrMo and Q235B,in the actual welding of motor,the welding heat input,preheat temperature and interpass temperature should be controlled;the microstructure,mechanical properties and the appearance of impact fracture and other technical indicators of welded joints in the 42CrMo and Q235B dissimilar steels prepared by a welding technology with a small heat input all meet the relevant standards,which provides strong technical support for the welding of motor rotor.
摘要:The wind turbine rotor is alloy steel 42CrMo and Q235B dissimilar steel structure,the SMAW and MAG hybrid welding are used to perform the welding experiments. Through metallographic microscope,universal mechanical testing machine and scanning electron microscope analysis,the microstructure properties and appearance of fracture of the welded joints are observed and analyzed.The results show that the increase of welding heat input will reduce the bending properties and low temperature impact properties of welded joints of 42CrMo and Q235B,in the actual welding of motor,the welding heat input,preheat temperature and interpass temperature should be controlled;the microstructure,mechanical properties and the appearance of impact fracture and other technical indicators of welded joints in the 42CrMo and Q235B dissimilar steels prepared by a welding technology with a small heat input all meet the relevant standards,which provides strong technical support for the welding of motor rotor.