Optimization Study on Pulse MAG Welding Process Performance of Q350EWR1 High Weathering Steel

ZHAO Yongjian

doi:10.7512/j.issn.1001-2303.2024.06.17

Welding Technology | Views : 0 下载量: 25 CSCD: 0

PDF
Export
Share
Collection
Album

Optimization Study on Pulse MAG Welding Process Performance of Q350EWR1 High Weathering Steel
Vol. 54, Issue 6, Pages: 106-112(2024)
Published： 25 June 2024 ，
DOI： 10.7512/j.issn.1001-2303.2024.06.17
稿件说明：

移动端阅览

赵永键.Q350EWR1高耐候钢脉冲MAG焊接飞溅控制与电弧稳定性研究［J］.电焊机，2024，54（6）：106-112.

ZHAO Yongjian.Optimization Study on Pulse MAG Welding Process Performance of Q350EWR1 High Weathering Steel[J].Electric Welding Machine, 2024, 54(6): 106-112.
赵永键.Q350EWR1高耐候钢脉冲MAG焊接飞溅控制与电弧稳定性研究［J］.电焊机，2024，54（6）：106-112. DOI： 10.7512/j.issn.1001-2303.2024.06.17.

ZHAO Yongjian.Optimization Study on Pulse MAG Welding Process Performance of Q350EWR1 High Weathering Steel[J].Electric Welding Machine, 2024, 54(6): 106-112. DOI： 10.7512/j.issn.1001-2303.2024.06.17.

摘要

为优化Q350EWR1高耐候钢的脉冲MAG焊接工艺。通过在开启脉冲宽度调制（PWM）反馈的条件下，借助高速摄影和记录仪观察电弧的形态以及焊接电流和电弧电压波形，调整不同送丝量的熔滴脱落时机和熔滴过渡的一致性。找出最优的脉冲频率、脉冲上升斜率、脉冲下降斜率、脉冲峰值、脉冲基值，保证焊接电弧的稳定性，有效控制飞溅量，节省焊材且提高了焊接生产效率。并在松下GS6焊机上得到应用，为Q350EWR1高耐候钢的焊接工艺提供了参考依据。

Abstract

In order to improve the welding performance of Q350EWR1 high weather resistant steel

this article adopts pulse welding method. By using high-speed photography and recorders to observe the shape of the arc

as well as the waveform of welding current and arc voltage

under the condition of pulse width modulation (PWM) feedback

adjusting the timing of droplet shedding and consistency of droplet transition for different wire feed rates. Find out the optimal pulse frequency

pulse rise slope

pulse fall slope

pulse peak value

pulse base value to ensure the stability of welding arc

effectively control the splash amount

save welding materials and improve welding production efficiency. It has been applied in the GS6 welding machine developed by Panasonic

which provides a valuable reference for the welding process of Q350EWR1 high weathering steel.

关键词

Q350EWR1高耐候钢脉冲宽度调制电弧稳定性熔滴过渡飞溅

Keywords

Q350EWR1 high weather resistant steelpulse width modulationarc stabilitydroplet transfersplash

references

何春雨，余伟，唐荻. 铁路货车车体用钢的现状及研究发展趋势［J］.热加工工艺，2020，49（16）：15-20．

HE C Y，YU W，TANG D. Current Status and Research Development Trend of Steel for Railway Freight Car Bodies［J］. Heat Treatment Process，2020，49（16）：15-20.

卢峰华，孙斌斌，熊磊，等. Q350EWR1高耐候钢焊接接头的组织与力学性能［J］. 焊接技术，2022，51（05）：63-66．

LU F H，SUN B B，XIONG L，et al. Microstructure and Mechanical Properties of Q350EWR1 High Weathering Steel Welded Joints［J］. Welding Technology，2022，51（05）：63-66.

孙明慧，王丽，梁文武. 铁路车辆用耐候钢的焊接研究［J］. 价值工程，2020，39（18）：230-231．

SUN M H，WANG L，LIANG W W. Welding Research on Weathering Steel for Railway Vehicles［J］. Value Engineering，2020，39（18）：230-231.

闫中鹤. 铁路车辆用高耐腐蚀型耐候钢的研发［D］.辽宁：东北大学，2022：25-75.

YAN Z H. Development of High Corrosion Resistant Weathering Steel for Railway Vehicles［D］. Liaoning：Northeastern University，2022：25-75.

Ogino Y，Hirata Y，Asai S. Numerical simulation of metal transfer in pulsed-MIG welding［J］. Weld World，2017，61：1289-1296.

朱强，薛家祥，徐敏，等. 脉冲MIG焊熔滴过渡及电流波形控制［J］. 热加工工艺.2016，45（07）：214-217.

ZHU Q，XUE J X，XU Min，et al. Droplet Transfer and Current Waveform Control in Pulsed MIG Welding［J］. Heat Treatment Process，2016，45（07）：214-217.

谭秀文. 脉冲波形对电弧形态及熔滴过渡影响研究［D］. 上海：上海交通大学，2012：33-65.

TAN X W. Study on the Influence of Pulsed Waveform on Arc Shape and Droplet Transfer［D］. Shanghai：Shanghai JiaoTong University，2012：33-65.

李凯. 高压干法GMAW电弧行为及熔滴过渡研究［D］. 黑龙江：哈尔滨工业大学，2014：53-77.

LI K. Study on High Pressure Dry GMAW Arc Behavior and Droplet Transfer［D］. Heilongjiang：Harbin Institute of Technology，2014：53-77.

宋永伦. 熔化极气保焊焊接电流和电弧电压的数据属性［J］.电焊机， 2021，51（09）： 1-6.

SONG Y L. Data Attributes of Welding Current and Arc Voltage in Melt Gas Shielded Welding［J］. Electric Welding Machine，2021，51（09）：1-6.

方辉. 高氮钢CMT+P焊接飞溅及熔滴过渡波形控制研究［D］. 江苏：南京理工大学，2021：51-66.

FANG H. Study on Spatter and Droplet Transfer Waveform Control in CMT+P Welding of High Nitrogen Steel［D］. Jiangsu：Nanjing University of Science and Technology，2021：51-66.

彭亚萍. 从数据信息中对焊接的再认识［J］. 电焊机，2022，52（04）：1-7.

PENG Y P. Rediscovering Welding from Data Information［J］. Electric Welding Machine，2022，52（04）：1-7.

Alert me when the article has been cited

提交

Effect of Shielding Gas on Droplet Transfer and Arc Stability of ER5356 Aluminum Alloy Wire

Research Progress on Underwater Wet Welding —— Key Process Issues and Control Measures

Effect analysis of anti-spatter fluid on welding process

Research on Process of Stainless Steel Electrode Based on Automatic Robot Electrode Welding