A three-dimensional repair welding model of X80 steel was established by using the finite element software ABAQUS. Considering the influence of welding residual stress and microstructure inhomogeneity, the temperature field, stress field and hydrogen diffusion of plate repair welding were coupled by using the sequential indirect coupling method. The variation of residual stress in repair welding under different heat input conditions was studied. The results show that the maximum residual stress after repair welding occurs in the weld zone, the peak stress of transverse residual stress S11 increases by 55%, and the longitudinal residual stress S22 exceeds the yield strength of the material. The S11 is greatly affected by different heat input of repair welding. When there is no residual stress, hydrogen diffusion presents a gradient distribution. When there is stress, hydrogen concentration is large in the residual stress concentration area, and the residual stress promotes the diffusion and enrichment of hydrogen.
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