扫 描 看 全 文
张杨，陈捷狮，周斌，等.不锈钢薄板激光焊接头变形及预测研究进展［J］.电焊机，2023，53（5）：21-29.
ZHANG Yang, CHEN Jieshi, ZHOU Bin, et al.Research Progress on Deformation and Prediction of Laser Welding Joint of Stainless Steel Sheet[J].Electric Welding Machine, 2023, 53(5): 21-29.
具有薄板结构的新能源汽车、航空航天器等运载工具极大地推动了现代工业轻量化的发展和应用。激光焊接作为先进制造领域的关键技术被广泛用于薄板结构互联工艺。但薄板结构的焊接变形及预测仍然是该研究领域面临的核心问题。根据不锈钢薄板激光焊接领域的研究进展，全面评述了此领域的研究现状，系统阐述激光焊接工艺下的焊缝几何尺寸对变形的影响，概括分析焊接变形预测的热源模型误差、关键技术、创新方法。旨在厘清不锈钢激光焊接变形的工艺特点、影响机理、发展趋势，为薄板激光焊接领域提供借鉴，推动新型薄板轻量化结构在各制造行业的广泛应用。
New energy vehicles, aerospace and other vehicles with thin structure have greatly promoted the development and application of modern industrial lightweight. Laser welding is widely used in the sheet structure interconnection process as a key technology in the advanced manufacturing field. However, the welding deformation and prediction of sheet structure are still the core problems in this research field. Therefore, according to the research progress in the field of laser welding of stainless sheet plate steel, this paper comprehensively evaluates the research status in this field, systematically expounds the influence of the laser welding process of weld geometry on deformation, and generally analyzes the heat source model error, key technologies and innovative methods of welding deformation prediction. The aim is to clarify the process characteristics, influence mechanism and development trend of stainless-steel laser welding deformation, provide favorable reference for the field of sheet laser welding, and promote the wide application of new sheet lightweight structure in various manufacturing industries.
不锈钢薄板激光焊接变形预测数值模拟
stainless sheet plate steeldeformation predictionlaser beam weldingnumerical simulation
Das A， Fritz R， Finuf M， et al. Blue laser welding of multi-layered AISI 316L stainless steel micro-foils［J］. Optics & Laser Technology， 2020，132：106498.
Wang X， Li F， Huang T， et al. Experimental and numerical study on the laser shock welding of aluminum to stainless steel［J］. Optics and Lasers in Engineering， 2019，115：74-85.
Daneshpour S， Riekehr S， Koçak M， et al. Mechanical and fatigue behaviour of laser and resistance spot welds in advanced high strength steels［J］. Science and Technology of Welding and Joining， 2013，14（1）：20-25.
Pakmanesh M R， Shamanian M， Ashrafi A. Effects of Nd：YAG Pulsed Laser Welding Parameters on the Electrochemical Corrosion Properties of Carbon-Coated 316L Foils in a Simulated PEMFC Environment［J］. Transactions of the Indian Institute of Metals，2019， 73（1）：169-180.
栗卓新，王宁，TILLMANN W，等. 新型焊接工艺对不锈钢薄板焊接变形及接头性能影响的研究进展［J］. 中国材料进展，2018，37（3）：231-236.
LI Z X，WANG N，TILLMANN W，et al. Ｒesearch Progress on the Effect of Welding Process on Weld Geometry and Joint Properties of Stainless Steel Sheet［J］. MATEＲIALS CHINA，2018，37（3）： 231-236.
Peng D， Liu Q， Li G， et al. Investigation on hybrid joining of aluminum alloy sheets： magnetic pulse weld bonding［J］. The International Journal of Advanced Manufacturing Technology， 2019， 104（9-12）： 4255-4264.
Roy J G， Yuvaraj N， Vipin. Effect of Welding Parameters on Mechanical Properties of Cold Metal Transfer Welded Thin AISI 304 Stainless-Steel Sheets［J］. Transactions of the Indian Institute of Metals， 2021，74（9）： 2397-2408.
Manh N H， Anh N V， Tuan N V， et al. Research and Development of a Novel TIG Welding Torch for Joining Thin Sheets［J］. Applied Sciences，2019， 9（23）：5260.
Kumar S S， Murugan N， Ramachandran K K. Effect of tool tilt angle on weld joint properties of friction stir welded AISI 316L stainless steel sheets［J］. Measurement， 2020， 150：107083.
Prasad S， Pal S， Robi P S. Analysis of weld characteristics of micro plasma arc welded thin stainless steel 306 L sheet［J］. Journal of Manufacturing Processes， 2020， 57：957-977.
Huang Z， Luo Z， Ao S， et al. Underwater laser weld bowing distortion behavior and mechanism of thin 304 stainless steel plates［J］. Optics & Laser Technology， 2018，106：123-135.
Ismail M I S， Okamoto Y， Okada A，et al. Experimental Investigation on Micro-Welding of Thin Stainless Steel Sheet by Fiber Laser［J］. American Journal of Engineering and Applied Sciences， 2011，4（3）：314-320.
Kumar H， Ganesh P， Kaul R， et al. Laser welding of 3 mm thick laser-cut AISI 304 stainless steel sheet［J］. Journal of Materials Engineering and Performance， 2006（1）： 23-31.
Larin M V， Pevzner Y B， Grinin O I， et al. The use of single-mode fiber laser for welding of stainless steel thin thickness［J］. Journal of Physics： Conference Series，2018， 1109：012036.
Li P， Fan Y， Zhang C， et al. Research on Heat Source Model and Weld Profile for Fiber Laser Welding of A304 Stainless Steel Thin Sheet［J］. Advances in Materials Science and Engineering， 2018（2）：1-12.
Liao Y C， Yu M H. Effects of laser beam energy and incident angle on the pulse laser welding of stainless steel thin sheet［J］. Journal of Materials Processing Technology， 2007，190（1-3）：102-108.
Pankaj P， Tiwari A， Biswas P. Influence of Operating Parameters on CO2 Laser Welded Butt Joints of AISI 304 Stainless Steel Thin Sheets［J］. Lasers in Manufacturing and Materials Processing， 2019（6）： 205-227.
Zhou G H， Xu G C， Liu J， et al. Study on quantitative ultrasonic test for Nd：YAG laser welding of thin stainless steel sheet［J］. The International Journal of Advanced Manufacturing Technology， 2018，95： 1677-1684
Sun J， Liu X， Tong Y， et al. A comparative study on welding temperature fields， residual stress distributions and deformations induced by laser beam welding and CO2 gas arc welding［J］. Materials & Design，2014， 63：519-530.
Zhang K， Dong W， Lu S. Residual stress and distortion in thick-plate weld joint of AF1410 steel： finite element simulations and experimental studies［J］. Materials Research Express，2022， 9（1）：016524.
Yi P， Du X， Kan Y， et al. Modeling and experimental study of laser welding distortion of thin metallic bipolar plates for PEM fuel cells［J］. International Journal of Hydrogen Energy，2015， 40（14）：4850-4860.
Huang Z， Luo Z， Ao S， et al. Effect of Laser Welding Parameters on Weld Bowing Distortion of Thin Plates［J］. High Temperature Materials and Processes，2018， 37（4）：299-311.
Li L， Liu D， Ren S， et al. Prediction of Welding Deformation and Residual Stress of a Thin Plate by Improved Support Vector Regression［J］. Scanning， 2021（2）：8892128.
Derakhshan E D， Yazdian N， Craft B， et al. Numerical simulation and experimental validation of residual stress and welding distortion induced by laser-based welding processes of thin structural steel plates in butt joint configuration［J］. Optics & Laser Technology， 2018， 104：170-182.
Dos Santos Paes L E， Pereira M， De Souza Pinto Pereira A， et al. Power and welding speed influence on bead quality for overlapped joint laser welding［J］. Journal of Laser Applications， 2019， 31（2）：022403.
Kozak J. Prediction of Weld Deformations by Numerical Methods-Review［J］. Polosh Maritime Research， 2022， 113（29）： 97-107.
Saravanan S， Sivagurumanikandan N， Raghukandan K. Effect of heat input on microstructure and mechanical properties of Nd： YAG laser welded super duplex stainless steel-numerical and experimental approach［J］. Optik ，2019，185：447-455.
Hao K， Li G， Gao M， et al. Weld formation mechanism of fiber laser oscillating welding of austenitic stainless steel［J］. Journal of Materials Processing Technology， 2015， 225：77-83.
Mahmoud E R I， Almohamadi H， Aljabri A， et al. A Study on the Fiber YAG Laser Welding of 304L Stainless Steel［J］. Metals， 2021， 11（12）：2022.
Du J， Longobardi J， Latham W P， et al. Laser marginal lap microwelding for ultrathin sheet metal［J］. Journal of Laser Applications， 2002， 14（1）：4-8.
Khan M M A， Romoli L， Fiaschi M， et al. Experimental investigation on laser beam welding of martensitic stainless steels in a constrained overlap joint configuration［J］. Journal of Materials Processing Technology，2010， 210（10）：1340-1353.
Sheikhbahaee H， Mirahmadi S J， Pakmanesh M R， et al. Investigating sensitivity to process parameters in pulsed laser micro-welding of stainless steel foils［J］. Optics & Laser Technology，2022，148：107737.
Deng D， Zhou Y， Bi T， et al. Experimental and numerical investigations of welding distortion induced by CO2 gas arc welding in thin-plate bead-on joints［J］. Materials & Design， 2013，52：720-729.
Venkatesan M V， Murugan N， Prasad B M， et al. Influence of FCA Welding Process Parameters on Distortion of 409M Stainless Steel for Rail Coach Building［J］. Journal of Iron and Steel Research（International）， 2013， 20（1）： 71-78.
Liang W， Murakawa H. An inverse analysis method to estimate inherent deformations in thin plate welded joints［J］. Materials & Design，2012， 40：190-198.
Wang Y X， Zhang P， Hou Z G， et al. Inherent Strain Method and Thermal Elastic-Plastic Analysis of Welding Deformation of a Thin-Wall Beam［J］. Journal of Mechanics， 2008， 24（4）：301-309.
Xu H， Guo X， Lei Y， et al. Welding deformation of ultra-thin 316 stainless steel plate using pulsed laser welding process［J］. Optics & Laser Technology，2019，119：105583.
Zain-ul-Abdein M， Nelias D， Jullien J F， et al. Prediction of laser beam welding-induced distortions and residual stresses by numerical simulation for aeronautic application［J］. Journal of Materials Processing Technology， 2009，209（6）：2907-2917.
Liu Y， Wang P， Fang H， et al. Characteristics of welding distortion and residual stresses in thin-walled pipes by solid-shell hybrid modelling and experimental verification［J］. Journal of Manufacturing Processes， 2021，69：532-544.
Montalvo-Urquizo J， Akbay Z， Schmidt A. Adaptive finite element models applied to the laser welding problem［J］. Computational Materials Science， 2009， 46（1）：245-254.
Huang H， Wang J， Li L， et al. Prediction of laser welding induced deformation in thin sheets by efficient numerical modeling［J］. Journal of Materials Processing Technology，2016， 227：117-128.
张建强，赵海燕，吴甦，等.焊接过程三维应力变形数值模拟研究进展［J］.焊接学报， 2003（05）： 91-96.
ZHANG J Q， ZHAO H Y， WU S， et al. Numerical simulation of 3D stress deformation during welding process［J］. Transactions of the China Welding Institutin， 2003（05）： 91-96.
王来顺.肖绯雄.陈旭.等.5083铝合金焊接残余应力与变形仿真分析［J］. 化学工程与装备， 2017（05）：12-15.
WANG L S， XIAO F X. CHEN X，et al. 5083 Simulation analysis of aluminum alloy welding residual stress and deformation［J］. Chemical Engineering & Equipment， 2017（05）：12-15.
张艳，葛玮，徐卫红，等.高熔点金属的搅拌摩擦焊接计算机仿真模型及验证［J］. 电焊机，2015，45（10）： 171-176.
ZHANG Y， GE W， XU W H，et al. Simulation model and verification of friction stir welding for high-melting metal［J］. Electric Welding Machine，2015，45（10）：171-176.
石伟刚.基于ABAQUS厚板对接接头焊接变形的数值模拟［J］. 南方农机，2022，53（08）：120-122.
SHI W G. Numerical simulation of welding deformation of ABAQUS plate［J］. China Southern Agricultural Machinery， 2022，53（08）：120-122.
Chen L， Mi G， Zhang X， et al. Numerical and experimental investigation on microstructure and residual stress of multi-pass hybrid laser-arc welded 316L steel［J］. Materials & Design， 2019， 168：107653.
Li Y N， Su L， Wang W. Research on welding deformation of side beam of freight train bogie［J］. IOP Conference Series： Materials Science and Engineering， 2020， 793（1）：012004.
Deng D， Murakawa H. Prediction of welding distortion and residual stress in a thin plate butt-welded joint［J］. Computational Materials Science， 2008， 43（2）：353-365.
相关文章
相关作者
相关机构
公网安备11010802024621