Research Status of Performance Optimization of Polycrystalline Diamond Compact
- Vol. 53, Issue 4, Pages: 63-72(2023)
DOI: 10.7512/j.issn.1001-2303.2023.04.07
扫 描 看 全 文
扫 描 看 全 文
聂孟杰,裴夤崟,黄成志,等.PDC性能优化及其钎焊技术研究现状[J].电焊机,2023,53(4):63-72.
NIE Mengjie, PEI Yinyin, HUANG Chengzhi, et al.Research status of Performance Optimization of Polycrystalline Diamond Compact[J].Electric Welding Machine, 2023, 53(4): 63-72.
聚晶金刚石复合片(PDC)因其优良的性质,广泛应用于机械加工、能源开采、地质勘探等方面。但是PDC温度敏感性较高,在高温下内部残余应力增大、金刚石层发生氧化、石墨化等现象,导致PDC金刚石骨架撕裂、金刚石颗粒剥落、甚至复合片失效。从PDC表面改性、粘结剂优化、PDC结构设计、晶粒细化以及PDC钎焊技术等五个方面综述了PDC国内外研究现状,讨论了PDC存在的共性问题,并对未来的研究方向进行了展望。
Polycrystalline diamond compact (PDC) is widely used in machining, energy mining, geological exploration and so on because of its excellent properties. However, PDC had high temperature sensitivity. At high temperature, the internal residual stress increases, the oxidation and graphitization of diamond layer occur, which leads to the tearing of PDC diamond skeleton, the peeling of diamond particles, and even the failure of composite sheet. the current status of PDC research at home and abroad this paper is reviewd from five aspects, including surface modification of PDC, binder optimization, PDC structure design, grain refinement and PDC brazing technology, the common problems of PDC are discussed and the future research direction is prospected.
聚晶金刚石复合片热稳定性表面改性PDC钎焊技术
polycrystalline diamond compact(PDC)thermal stabilitysurface modificationPDC brazing technology
Federic O.B, Alfazazi D, William K ,et al. The current state of PDC bit technology,Part 2 [J]. World oil, 2010, 10: 53-586.
赵云良, 赵爽之, 闫森 .金刚石烧结体(PCD与PDC)的发展概况 [J]. 超硬材料工程, 2013, 25(4): 24-28.
ZHAO Y L,ZHAO S Z,YAN S. The Development of sintered polycrystalline diamond compact(PCD &PDC)[J]. Superhard Material Engineering, 2013, 25(4): 24-28.
宋健民. 钻石合成[M]. 台北: 全华科技图书股份有限公司,1989.
亓曾笃. 关于多晶复合材料的讨论[J]. 超硬材料工程, 2008. 20(3): 41-42.
QI Z D. Discussion on polycrystalline composite[J]. Superhard Material Engineering, 2008, 20(3): 41-42.
赵尔信. 金刚石钻头的发展趋势[J]. 超硬材料工程, 2015(1): 52-59.
ZHAO E X. Development Trend of Diamond Drill Bit[J]. Superhard Material Engineering, 2015(1): 52-59.
张勤俭, 曹凤国, 王先逵. 聚晶金刚石的应用现状和发展趋势[J]. 金刚石与磨料磨具工程, 2006, 151: 71-74.
ZHANG Q J,CAO F G,WANG X K. Application status and development trends of polycrystalline diamond[J]. Diamond & Abrasives Engineering, 2006, 151: 71-74.
GREG B, RON C, MALCOLM T,et al. PDC Bit technology for the 21st Century[J]. Oilfield review, 2011, 2: 4-17.
Kuang Y, Zhang M, Feng M, et al. Simulation and Experimental Research of PDC Bit Cutting Rock[J]. Journal of Failure Analysis & Prevention, 2016: 1-7.
杨丽, 陈康民. PDC钻头的应用现状与发展前景[J]. 石油机械, 2007, 35(12): 70-72.
YANG L,CHEN K M. The application status and development prospects of PDC drill bits[J]. China Petroleum Machinery, 2007, 35(12): 70-72.
Gu J T, Huang K. Role of cobalt of polycrystalline diamond compact indrilling process[J]. Diamond and Related Materials, 2016, 66: 98-101.
吕智, 唐存印. 金刚石聚晶技术与发展[J]. 珠宝科技, 2004, 16: 1-6.
LV Z,TANG C Y. Polycrystalline Diamond Technology and its Development[J]. Jewellery Science and Technology, 2004, 16: 1-6.
郑艳彬, 姜志刚, 朱品文. 聚晶金刚石的高温高压制备及其性能研究进展[J]. 材料导报, 2016, 30(23): 81-86.
ZHENG Y B,JIANG Z G,ZHU P W. Preparation and Properties of Polycrystalline Diamond via High Temperature and High Pressure[J]. Materials Review, 2016, 30(23): 81-86.
韩磊. 高热稳定性金刚石复合片的制备与性能研究[D]. 吉林:吉林大学, 2015.
HAN L.Synthesis and Characterization of Polycrystalline Diamond Compact with High Thermal Stability[D]. Jilin: Jilin University, 2015.
孙延龙. 含硼聚晶金刚石复合片 PDC 的合成与机理研究[D]. 北京:钢铁研究总院, 2011.
SUN Y L.Research on Synthesis and Mechanism of Boron-doped Polycrystalline Diamond (PDC) Compacts[D]. Beijing: Central Iron & Steel Research Institute, 2011.
邓福铭, 陈启武, 黄培云. D-D 结合型金刚石聚晶晶界结构及其生长模式[J]. 矿冶工程, 1999(1):63-66.
DENG F M,CHEN Q W,HUANG P Y. The Interfacial Structure of Polycrystallines of D-D(Bonding) Diamond and its Growth Pattern[J]. Mining and Metallurgical Engineering, 1999(1): 63-66.
王适,张弘弢. 金刚石热稳定性研究现状分析[J]. 金刚石与磨料磨具工程, 2001, 7(6): 36-39.
WANG S,ZHANG H T. Analyse on the Researches on Diamond Thermal Stability and Some Propositions[J]. Diamond & Abrasives Engineering,2001,7(6):36-39.
黎明发,张力,吴永桥,等. 金刚石复合片的性能检测及发展趋势[J]. 武汉理工大学学报,2007,29(6):1-4.
LI M F,ZHANG L,WU Y Q,et al. Performance Detection of PDC and Its Development Trend[J].Journal of Wuhan University of Technology, 2007, 29(6): 1-4.
邓全, 满卫东, 杨自立, 等. 去Co深度及薄膜厚度对金刚石薄膜-硬质合金附着力的影响[J]. 硬质合金, 2018, 35(02): 86-94.
DENG Q,MAN W D,YANG Z L,et al. Effects of Cobalt Removal Depth and Film Thickness on Adhesion between Diamond Film and Cemented Carbide Substrate[J]. Cemented Carbide, 2018, 35(02): 86-94.
Bovenkerk H P, Gogl P D. Temperature resistant abrasive compact and method for making same:US Patent 4224380[P]. 1980.
仝斐斐, 王海阔, 刘俊龙, 等. 金刚石复合片脱钴技术研究[J]. 超硬材料工程, 2017, 29(04): 1-7.
TONG F F,WANG H K,LIU J L,et al. Research on the Merhod of Cobalt Removal of Polycrystalline Diamond Compact[J]. Superhard Material Engineering, 2017, 29(04): 1-7.
Deng F. Effect of different acid corrosion reagents on de-cobalt effect and performance of PDC at room temperature[J]. Diam. Relat. Mater., 2020, 106: 107702.
Hao C, Deng F M, Guo Z H, et al. Fractal dimensionof decobalt surface on PDC with different acid corrosion reagents at roomtemperature[J]. Diam. Relat. Mater., 2020, 105: 107699.
陈本富, 罗明, 朱伟. 一种脱钴金刚石钻齿及其超深脱钴工艺:CN111963064A[P]. 2020-11-20.
Guo Z H, Deng F M, Zhang L, et al. The novel and facile electrolysis method for removing the cobalt binder phase from large diameter polycrystalline diamond compacts[J]. Ceram. Int.,2022, 48(3): 3125-3132.
Zheng K, Deng F M, Sun J, et al. Study on cobalt removal process of polycrystalline diamond compact withhigh efficiency and environmental protection[J]. International Journal of Refractory Metals and Hard Materials, 2023, 106: 106209.
贾云海, 郭建梅, 张勤俭, 等. 基于表面质量分析的聚晶金刚石刀具电火花放电磨削试验研究[J]. 电加工与模具, 2021(04): 21-25.
JIA Y H,GUO J M,ZHANG Q J, et al. Experimental Study on Electrical Discharge Grinding of Polycrystalline Diamond Tools Based on Surface Quality Analysis[J]. Electromachining & Mould, 2021(04): 21-25.
郭强,贾志新,高坚强,等. 聚晶金刚石复合片激光切割工艺研究[J]. 激光与红外,2017,47(06):686-692.
GUO Q,JIA Z X,GAO J Q,et al. Technological study on laser cutting of polycrystalline diamond compact[J]. Laser & Infrared, 2017, 47(06): 686-692.
朱鹏飞. 超快激光抛光技术研究[D]. 陕西: 西安工业大学, 2014.
ZHU P F. Study of ultrafast laser polishing technology[D]. Shanxi: Xi’an Technological University, 2014.
Mutyalal M S K, Chen L Y, Lin T C, et al. Surface Modification of Polycrystalline Diamond Compacts by Carbon Ion Irradiation[J]. Procedia Manufacturing, 2016, 5: 634-643.
刘宝昌, 韩哲, 赵新哲, 等. Ni-Ti-B粘结剂体系增强PDC的耐热性研究[J]. 超硬材料工程, 2019, 31(01): 1-5.
LIU B C,HAN Z,ZHAO X Z,et al. Thermal resistance enhancement of polycrystalline diamond compact with Ni-Ti-B binder[J]. Superhard Material Engineering, 2019, 31(01): 1-5.
张哲辉, 海琴. 铁含量对聚晶金刚石性能的影响[J]. 杨凌职业技术学院学报, 2022, 21(03): 1-3,10.
ZHANG Z H,HAI Q. Influence of Iron Content on Properties of Polycrystalline Diamond[J]. Journal of Yangling Vocational & Technical College, 2022, 21(03): 1-3,10.
Jia H S, Jia X P, Ma H A, et al. Synthesis of growth-type polycrystallinediamond compact (PDC) using the solvent Fe(55)Ni(29)Co(16) alloy under HPHT[J]. Science China, 2012, 55(8): 1394-1398.
Jia H, Ma H, Jia X. Research on polycrystalline diamond compact (PDC) withlow residual stress prepared using nickel-based additive[J]. International Journal of Refractory Metals & Hard Materials, 2011, 29(1): 64-67.
Chen N, Ma H A, Fang C, et al. Synthesis and characterization of IIa-typeS-doped diamond in FeNi catalyst under high pressure and high temperature condition[J]. International Journal of Refractory Metals & Hard Materials, 2017, 66: 122-126.
Zhimulev E I, Chepurov A I, Sinyakova E F, et al. Diamond crystallization in the Fe-Co-S-C and Fe-Ni-S-C systems and the role of sulfide-metal melts in the genesis of diamond[J]. Geochem. Int., 2012,50: 205-216.
Barreto L P P, Mashhadikarimi M, Rodrigues M A L O, et al. Preparation and characterization of sintered polycrystalline diamond (PCD) with 15 wt.% Nb binder[J].Diamond and Related Materials,2020,106:107867.
Gurgel D P, Rodrigues M A L O, Mashhadikarimi M, et al. Niobium as a new binder for polycrystalline diamond (PCD) sintered via High Pressure-High Temperature (HPHT)[J]. International Journal of Refractory Metals and Hard Materials, 2020, 90: 105234.
Akhmadi Eko W, Hirokazu Karasawa. Laboratory core drilling test on the granite of the carbonate binder PCD[C]//1st International industrial diamond conference, 2005.
MINORU A, SHINOLU Y. Physical and chemical properties of the heat resistant diamond compact from diamond-magnesium carbonate system[J]. Materials science and engineering A, 1996, 209(1-2): 54-59.
衡军, 骈小璇, 史春燕, 等. 不同黏结剂聚晶金刚石晶粒界面研究进展[J]. 金刚石与磨料磨具工程, 2017, 37(05): 74-78, 92.
HENG J,PIAN X X,SHI C Y,et al. Research status of grain interface in polycrystalline diamond with different binders[J]. Diamond & Abrasives Engineering, 2017, 37(05): 74-78,92.
刘衍聪, 岳吉祥. 热稳定性混合生长型聚晶金刚石研制[J]. 人工晶体学报, 2006, 352: 367-372.
LIU Y C,YUE J X. Manufacture of Polycrystalline Diamond with Heat Stability Based on Interfacial Growth[J]. Journal of Synthetic Crystals, 2006, 352: 367-372.
Sumiya H. Novel development of high-pressure synthetic diamonds "ultra-hard nano-polycrystalline diamonds"[J]. SEI Technical Review, 2012,74: 15-23.
Zhan G D, Moellendick T E, Li B D, et al. New Ultra-Strong and Catalyst-Free PDC Cutting Element Technology[C]// International Petroleum Technology Conference, 2020.
Li Q, Zhan G, Li D, et al. Ultrastrong catalyst-free polycrystalline diamond[J]. Scientific Reports, 2020, 10(1): 22020.
Reum D, Dahlem J, Pollock J. Four-blade bit helps reduce drilling time by as much as half[J]. World Oil, 2008(9): 85-89.
Liu S, Han L, Zou Y, et al. Polycrystalline diamond compact with enhanced thermal stability[J]. Journal of Materials Science & Technology, 2017,33(11): 1386-1391.
Sha X H, Yue W, Zhang H C, et al. Thermal stability of polycrystalline diamond compact sintered with boron-coated diamond particles[J], Diamond and Related Materials, 2020, 104 : 107753.
黄志强, 袁媛, 谢豆, 等. 含纳米Co的新型PDC复合片性能试验研究[J]. 材料导报, 2016, 30(S1): 76-81.
HUANG Z Q,YUAN Y,XIE D,et al. Experimental Research on Novel PDC Composite with Nano-Co[J]. Materials Reports, 2016, 30(S1): 76-81.
段植元, 汪冰峰, 崔刊, 等. 碳纳米管增强聚晶金刚石复合片的抗冲击韧性及其机制[J]. 矿冶工程, 2015, 35(02): 150-153.
DUAN Z Y,WANG B F,CUI K,et al. Impact Toughness and Mechanism of Polycrystalline Diamond Compacts Reinforced by Carbon Nanotubes[J]. Mining and Metallurgical Engineering, 2015, 35(02): 150-153.
Shul'zhenko A A, Jaworska L, Sokolova A N, et al. Phase Transformations of n-Layer Graphenes into Diamond at HighPressures and Temperatures[J]. Journal of Superhard Materials, 2017, 39(2): 75-82.
龙伟民, 乔培新, 李涛, 等. PCD用钎料及钎焊工艺的研究[J]. 金刚石与磨料磨具工程, 2002(04): 27-29.
LONG W M,QIAO P X,LI T,et al. Research on the Brazing Alloy and Brazing Technology for PCD[J]. Diamond & Abrasives Engineering, 2002(04): 27-29.
杨志平, 彭凌洲. PCD刀具钎焊工艺研究[J]. 硬质合金, 2014, 31(05): 302-308.
YANG Z P, PENG L Z. Study on Brazing Process of PCD Cutting Tool[J]. Cemented Carbides, 2014, 31(05): 302-308.
徐鹏, 董海, 张军,等. 基于高频感应钎焊的PDC刀具润湿性试验研究[J]. 工具技术, 2020, 54(09): 25-28.
XU P,DONG H,ZHANG J, et al. Study on Wettability of PDC Tools Based on High Frequency Induction Brazing[J]. Tool Engineering, 2020, 54(09): 25-28.
郭佳杰,陈世隐,黄国钦.脉冲激光钎焊金刚石工艺研究[J]. 超硬材料工程, 2016, 28(03): 7-10.
GUO J J,CHEN S Y,HUANG G Q. Study of the Technology of Pulsed Laser Brazing of Diamond[J]. Superhard Material Engineering, 2016, 28(03): 7-10.
Long W M, Liu D S, Wu A P, et al. Influence of laser scanning speed on the formation property of laser brazing diamond coating[J]. Diamond and Related Materials, 2020, 110: 108085.
董海, 张弘弢, 李嫚, 等. 聚晶金刚石复合片钎焊基础研究[J]. 金刚石与磨料模具工程, 2005(04): 25-28.
DONG H, ZHANG H T, LI M, et al. Basic research on PCD compacts brazing[J]. Diamond & Abrasives Engineering, 2005(04): 25-28.
王适, 张弘弢, 于宏图,等. PCD高频感应钎焊模糊控制及同步数据采集系统[J]. 中国机械工程, 2003(01): 53-55,94.
WANG S,ZHANG H T,YU H T, et al. Fuzzy Control and Synchronization Data Collecting System of Hi-frequency Induction Brazing for Polycrystalline Diamond Compacts[J]. China Mechanical Engineering, 2003(01): 53-55,94.
编辑部网址:http://www.71dhj.comhttp://www.71dhj.com
相关作者
相关机构