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Pissimilar friction stir welding of aluminum/magnesium with 6 mm thickness was carried out in air and under water of 26.5 ℃ and 5 ℃. The microstructures and mechanical property of joints welded in different environments were studied and compared. The mechanism of tool adhesion was explored. The results showed that submerged friction stir welding effectively could reduce the temperature of the welding process, inhibit the growth of brittle Al-Mg intermetallic compounds, alleviate the phenomenon of tool adhension, and improve the weld formation and mechanical properties of the joint. The aluminum/magnesium dissimilar joint fabricated under 5 ℃water had the highest tensile properties and elongation of 129.3 MPa and 4.4%, 1.8 and 3.9 times that of air-cooled joints, respectively. It also revealed that the tool adhesive materials were mainly composed of Mg,2,Al,3, and Al solid solution, indicating that the tool adhesive phenomenon was directly related to the generation of Al-Mg intermetallic compounds.
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