ZHU Qimin, ZHANG Zhiqiang, XIAO Ruiwang, et al.Analysis and Improvement of Cobalt Base Surfacing Crack on Gate Plate of Nuclear Island Main Steam Isolation Valve[J].Electric Welding Machine, 2022, 52(11): 95-100.
ZHU Qimin, ZHANG Zhiqiang, XIAO Ruiwang, et al.Analysis and Improvement of Cobalt Base Surfacing Crack on Gate Plate of Nuclear Island Main Steam Isolation Valve[J].Electric Welding Machine, 2022, 52(11): 95-100. DOI: 10.7512/j.issn.1001-2303.2022.11.14.
Analysis and Improvement of Cobalt Base Surfacing Crack on Gate Plate of Nuclear Island Main Steam Isolation Valve
A main steam isolation valve has a penetrating crack on the cobalt-based surfacing sealing surface of the valve gate plate during the manufacturing. Through analyzing the mechanism of cobalt base alloy surfacing crack formation, the influence of stress on welded joints and other related factors, it is concluded that the main reason is that the validation of process qualification is insufficient, and the influence factors such as the asymmetry of valve gate plate welding structure and the thickness of surfacing are not fully considered. The treatment before surfacing, welding structure, welding parameters, heat treatment process, process control and other aspects are optimized and improved. The measure is as follows: leave 10 mm ring strip in the original lap area, reduce the stress concentration at the lap of two kinds of processes, and optimize the number of surfacing layers to two layers; On the premise of ensuring the surfacing quality, select small welding current and welding speed as far as possible; Increase the preheating temperature and carry out the postweld heat treatment. The primary pass rate of gate surfacing weld reaches 100%. This measure provides some references for the subsequent treatments of the sealing surface cracks on the same kind of main steam isolation valve in nuclear island in domestic nuclear power plants.
关键词
主蒸汽隔离阀钴基合金堆焊贯穿性裂纹
Keywords
main steam isolation valvecobalt base alloysurfacingpenetrating crack
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State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials,Lanzhou University of Technology
Key Laboratory of Non-ferrous Metal Alloys and processing,The Ministry of Education, Lanzhou University of Technology
School of Materials Science and Engineering, Southwest Jiaotong University
School of Material and Engineering,Xihua University
The E.O.Paton Electric Welding Institute of National Academy of Sciences of Ukraine