YU Zhikai, LIANG Chen, MAO Mengying, et al.Research on the Performance of Friction Stir Welding and FusionWelding Joint of High-speed Rail Connection Plate[J].Electric Welding Machine, 2022, 52(10): 62-71.
YU Zhikai, LIANG Chen, MAO Mengying, et al.Research on the Performance of Friction Stir Welding and FusionWelding Joint of High-speed Rail Connection Plate[J].Electric Welding Machine, 2022, 52(10): 62-71. DOI: 10.7512/j.issn.1001-2303.2022.10.10.
Research on the Performance of Friction Stir Welding and Fusion Welding Joint of High-speed Rail Connection Plate
The metallographic, tensile, bending, hardness and fatigue properties of the high-speed rail connection plate welded joint of friction stir welding and fusion welding were compared and studied.The results show that both welding methods are qualified in metallography;The tensile strength of the joint of friction stir welding is 275.67 MPa and is about 4.5% higher than that of fusion welding, which is 263.8MPa; The bending property of friction stir welding joint is all qualified at 180°, and the crack occurs in the specimen of fusion welding head bending at about 110° due to the existence of pores;The hardness distribution of friction stir welding joint is similar to W shape, the microhardness value of the nugget zone of the central layer is about 79~104 HV, and the softening phenomenon occurs at -18~-6 mm and 6~18 mm, and the lowest hardness is 69 HV;The microhardness value of the weld zone on the central layer of the fusion welding joint is about 92~97 HV, the softening phenomenon occurs at about 3~9 mm, and the lowest hardness is 71 HV;The median fatigue limit of friction stir welding joint is 137 MPa and is about 17% higher than that of fusion welding, which is 117 MPa.
Hou Z G,Niu X J,Li C,et al. Application of friction stir welding technology for the high-speed train manufacturing[J]. Electric Welding Machine,2018,48(3):32-36.
Fan Y X,Xu H J,Jin P. Study on Microstructure and Mechanical Properties of FSW Welded Joint of 6082-T6 Thick Plate Aluminum Alloy[J]. Welding Technology,2019,48(12):23-25.
P.M.G.P. Moreiraet al. Fatigue behavior of FSW and MIG weldments for two aluminum alloys[J]. Theoretical and Applied Fracture Mechanies, 2007,(48):169-177.
Tuo W H,Yang S L,Yang W T.Microstructure and Fatigue Performance of MIG Welded Joint of 6082-T6 Aluminum Alloy Used for Rail Transportation[J]. Materials Review,2015,20:105-109.
Qin F,Zhou J,Hou Z G. Research on microstructure and properties of double-sided friction stir welding joint of 6082 aluminum alloy[J]. Transactions of The China Welding Institution,2021(02):75-80.
Niu X J,Hou Z G,Lu E J. Study on properties of friction stir welding joint of 6082 aluminum alloy for railway vehicles[J]. MW Metal Cutting,2016(S1):842-844.
Zhang H, Gong W B,Zhao L Z. Formation of "S" Line and Its Influences on Microstructure and Properties of Friction Stir Welded 6082-T6 Aluminum Alloy[J]. Hot Working Technology,2020,23:23-26.
Jin J L,Xu G F,Li Y. Effect of welding wire composition on microstructure and properties of 6082-T6 aluminum alloy welded joints[J]. The Chinese Journal of Nonferrous Metals,2020(01):1-8.
Deng S H,Deng Y L,Zhang Z. Effect of welding parameters on microstructure and mechanical properties of 6082-T6 aluminum alloy FSW joint[J]. Journal of Central South University:Science and Technology,2018(10): 2413-2422.
Wang X J,Wei X L,Zhang L L. Microstructural evolution and mechanical properties of friction stir welded 6082-T6 aluminum alloy[J]. Transactions of the China Welding Institution,2018(03):1-5.