Welding Process and Difficulty Control of Small Diameter UNS S32750 Super Duplex Stainless Steel Pipe

Lianshuang ZHANG; Kun CHEN; Bingsuo YAN; Kai SONG; Quanchang TANG; Jialiang FENG

doi:10.7512/j.issn.1001-2303.2022.09.12

Welding Technology | Views : 0 下载量: 11 CSCD: 0

PDF
Export
Share
Collection
Album

Welding Process and Difficulty Control of Small Diameter UNS S32750 Super Duplex Stainless Steel Pipe
Vol. 52, Issue 9, Pages: 77-80(2022)
DOI： 10.7512/j.issn.1001-2303.2022.09.12

扫描看全文

张连爽，陈坤，颜丙锁，等.UNS S32750超级双相不锈钢小管径焊接工艺及难点控制［J］.电焊机，2022，52（9）：77-80.

ZHANG Lianshuang, CHEN Kun, YAN Bingsuo, et al.Welding Process and Difficulty Control of Small Diameter UNS S32750 Super Duplex Stainless Steel Pipe[J].Electric Welding Machine, 2022, 52(9): 77-80.
张连爽，陈坤，颜丙锁，等.UNS S32750超级双相不锈钢小管径焊接工艺及难点控制［J］.电焊机，2022，52（9）：77-80. DOI： 10.7512/j.issn.1001-2303.2022.09.12.

ZHANG Lianshuang, CHEN Kun, YAN Bingsuo, et al.Welding Process and Difficulty Control of Small Diameter UNS S32750 Super Duplex Stainless Steel Pipe[J].Electric Welding Machine, 2022, 52(9): 77-80. DOI： 10.7512/j.issn.1001-2303.2022.09.12.

摘要

某项目1 500 m深水管汇超级双相不锈钢管线中，控制系统Tubing管线均为小于1英寸的小管径，对焊工焊接水平要求极高，使用TIG焊打底容易形成根部堵塞风险。采用轨道自熔焊或自熔焊+填丝焊的焊接方法，焊道根部成形优异，且能成批获得良好的打底焊缝，焊接效果理想。因自熔焊对母材的椭圆度及焊缝组对精度要求较高，结合项目生产过程中遇到的焊接难题，进行深入分析并采取有效的解决措施。汇总UNS S32750小管径出现频率最多的焊接缺陷，提出纠错方案和注意事项，为后续项目生产提供良好的借鉴。

Abstract

For the welding of super duplex stainless steel pipeline in a 1 500 m subsea manifold project, the control system Tubings in the pipeline are small-diameter tube with diameter of less than 1 inch, which requires welder's welding skill level extremely high, and the risk of root blockage is easy to be formed by manual argon tungsten arc welding for backing weld. The company adopts the welding method of autogenous welding or autogenous + manual filler wire welding, which is applied in the production of the project. The forming of the root of bead is excellent, the good backing welds are obtained in batches, and the welding effect is ideal. Since autogenous welding requires high ellipticity of base metal and accuracy of weld assembly, combining with the welding difficulties in the production process of the project, in-depth analysis are made and effective solutions are taken. Through several production projects in the past few years, the most frequent welding defects are summarized, the error correction schemes in production are followed, and experience and lessons in production are summarized, which provides a good reference for subsequent project production.

关键词

超级双相不锈钢自熔焊焊接缺陷焊接方法

Keywords

super duplex stainless steelautogenous weldingwelding defectswelding method

references

李长春，连琏.水下生产系统在海洋石油开发中的应用［J］.海洋工程，1995，13（04）：25-30.

Li Changchun，Lian Lian.Application of underwater production system in offshore oil field development［J］.The Ocean Engineering，1995，13（04）：25-30.

陈建俊，王平，杨社教.超级双相不锈钢的焊接［J］.压力容器，2003，20（11）：29-32，45.

Chen Jianjun，Wang Ping，Yang Shejiao.Welding of super duplex stainless steel［J］.Pressure Vessel，2003，20（11）：29-32，45.

颜丙锁，仲继彬，丁良元，等.超级双相不锈钢S32750自熔焊工艺性能研究［J］.石油和化工设备，2021，24（07）：15-18.

Yan Bingsuo，Zhong Jibin，Ding Liangyuan，et al.Research of autogenous welding process and properties of super duplex stainless steel S32750［J］.Petro-Chemical Equipment，2021，24（11）：29-32，45.

ASME BPVC II ASME Boiler and Pressure Vessel Code An International Code，Part A Ferrous Material Specifications （SA-451 to End）［S］.2019：1340-1341.

蒲建伟.深海水下管汇用超级双相钢超小管焊接工艺研究［J］.焊接技术，2021，50（05）：56-59.

Pu Jianwei.Study on welding technology of super duplex stainless steel and super tube for deep subsea manifold［J］.Welding Technology，2021，50（05）：56-59.

AWS D18.1/D18.1M：2009 Specification for Welding of Austenitic Stainless Steel Tube and Pipe Systems in Sanitary （Hygienic） Applications［S］.

BS EN ISO 2553：2019 Welding and allied processes-Symbolic representation on drawings-Welded joints［S］.

杜东方，肖峰，孙学杰，等.氮气对SAF2507双相不锈钢GTAW焊接接头组织与性能影响［J］.电焊机，2015，45（10）：145-149.

Du Dongfang，Xiao Feng，Sun Xuejie，et al.Effect of N2 on the microstructure and properties of welded joint in GTAW for SAF2507 duplex stainless steel［J］.Electric Welding Machine，2015，45（10）：145-149.

编辑部网址：http：//www.71dhj.comhttp://www.71dhj.com

Alert me when the article has been cited

提交

Effect of Pin Morphology on the Performance of FSW Joint of 2219 Aluminum Alloy

Application Status and Discussion of ECA Technology in Girth Welds of Oil and Gas Pipelines

Research Status of Influencing Factors and Evaluation Methods for Toughness of Pipeline Steel Joints