Research Status of Harm and Comprehensive Treatment of Welding Fume
- Vol. 52, Issue 5, Pages: 1-12(2022)
DOI: 10.7512/j.issn.1001-2303.2022.05.01
扫 描 看 全 文
扫 描 看 全 文
朱珍文,石玗,顾玉芬,等.焊接烟尘的危害及综合治理研究现状[J].电焊机,2022,52(5):1-12.
ZHU Zhenwen, SHI Yu, GU Yufen, et al.Research Status of Harm and Comprehensive Treatment of Welding Fume[J].Electric Welding Machine, 2022, 52(5): 1-12.
焊接作为一种基础工艺,广泛应用于工业制造的各个领域。焊接及其作业过程中产生的弧光、电磁辐射、有毒气体及烟尘颗粒不仅污染环境,也对从业人员的身体健康造成了极大的危害。焊接烟尘是焊接生产中对健康环境影响最为复杂且治理难度最大的伴生危害,因此开展焊接烟尘治理的研究对改善焊接生产环境及保护从业人员身体健康具有重大意义。本文综述了焊接烟尘的形成机理、危害及治理措施,分析了在工程应用中焊接烟尘治理存在的问题,指出了焊接烟尘治理的发展方向。
As a basic process, welding is widely used in various fields of industrial manufacturing. Arc light, electromagnetic radiation, toxic gas and smoke particles generated during welding and its operation not only pollute the environment, but also cause great harm to the health of employees.Welding fume is an associated hazard with the most complicated impact on health and environment in welding production and the most difficult to control.Therefore, the research on welding fume control have great significance to the welding production environment and the health of employees.This paper reviews the formation mechanism, harm and control measures of welding fume. The problems existing in welding fume control in engineering application are analyzed, and the development direction of welding fume control is pointed out.
焊接烟尘生产环境治理职业健康危害因素绿色制造
welding fumesproduction environment managementoccupational healthhazardous factorsgreen manufacturing
刘雅. 制造业全球价值链分工地位及影响因素研究——基于中国与“一带一路”沿线国家样本的比较分析[D]. 安徽:安徽财经大学,2021.
LIU Ya. Research on the Division of Labor Status and Influencing Factors in the Global Value Chain of Manufacturing Industry—Based on Comparative Analysis of China and Countries along ‘the Belt and Road’[D]. Anhui:Anhui University of Finance and Economics,2021.
朱琳奇. 研究现代焊接技术发展的现状及展望[J]. 商品与质量, 2019(25):154.
ZHU Linqi. Development status and Prospect of modern welding technology[J]. Shangpin Yu Zhiliang, 2019(25):154.
宋永伦. 焊接环境、健康与安全的相关技术及其发展路线[J]. 电焊机, 2011, 41(2):12-15.
SONG Yonglun. Related technology and its development map for environment,health & safety in welding[J]. Electric Welding Machine, 2011, 41(2):12-15.
Gonser M, Hogan T. Arc Welding Health Effects, Fume Formation Mechanisms, and Characterization Methods[M]. InTech, 2011.
Floros N.Welding fume main compounds and structure[J].Welding in the World,2018, 62(2):311-316.
Donoghue A M, Wesdock J C. Life‐threatening heat‐related illness with severe hyponatremia in an aluminum smelter worker[J]. American Journal of Industrial Medicine, 2019,62(12):1068-1075.
Racette B A, Mcgee-Minnich L, Moerlein S M, et al. Welding related parkinsonism:clinical features,treatment, and pathophysiology[J]. Neurology, 2001,56(1): 8-13.
McCarrick S, Wei Z, Moelijker N, et al. High variability in toxicity of welding fume nanoparticles from stainlesssteel in lung cells and reporter cell lines: the role of particle reactivity and solubility[J]. Nanotoxicology, 2019, 13(10): 1293-309.
Hong T S, Ghobakhloo M. Safety and Security Conditions in Welding Processes[M]. Reference Module in Materials Science and Materials Engineering,2014(6):213-225.
Lu L, Zhang L L, Li G J, et al. Alteration of serum concentrations of manganese, iron, ferritin, and transferrin receptor following exposure to welding fumes among career welders.[J]. Neurotoxicology, 2005, 26(2):257-265.
EN ISO 15011-2:2009. Health and safety in welding and allied processes[S].
裘荣鹏. 从高职焊接专业毕业生就业质量跟踪调查反思专业建设[J]. 清远职业技术学院学报, 2015,8(3):94-97.
QIU Rongpeng. Deflation of Major Construction from Trail Study on the Employment Quality of Higher Vocational School Graduates Majored in Welding Technology and Automation[J].Journal of Qingyuan Polytechnic, 2015, 8(3): 94-97.
高凤, 安书科. 国内外焊接烟尘有害化学因素限值标准对比分析[J]. 电焊机, 2021,51(2): 93-98.
GAO Feng,AN Shuke. Comparative analysis of harmful chemical factors for welding fume standards of occupational exp-osure limits(OELs)domestic and overseas[J].Electric Welding Machine,2021,51(2):93-98.
中国焊接协会 .T/CWAN 0002—2018 焊接车间烟尘卫生标准[S].北京: 中国标准出版社, 2017.
中国机城工程学会焊接学会委员会编著.焊接卫生与安全[M].北京: 机械工业出版社.
AWS F3.2:Ventilation Guide for Weld Fume[S]. American Welding Society, 2018.
施雨湘, 倪俊杰, 刘建军. 日本电弧焊发尘量测定标准的发展[J]. 焊接, 2004(2):39-40.
SHI Y X,NI J J,LIU J J. Method of measuring total amount of fume generated by arc welding in Japan[J]. Welding & Joining,2004(2):39-40.
薛松柏, 王博, 张亮,等. 中国近十年绿色焊接技术研究进展[J]. 材料导报, 2019, 33(17):2813-2830.
XUE S B, WANG B, ZHANG L,et al. Development of Green Welding Technology in China During the Past Decade[J]. Materials Reports, 2019, 33(17):2813-2830.
陈健, 苏金花, 张毅梅. 《中国制造2025》与先进焊接工艺及装备发展[J]. 焊接, 2016(3):1-5,73.
CHEN J,SU J H,ZHANG Y M. Development of advanced welding procedure and equipment with “Made in China 2025”[J]. Welding & Joining, 2016(3):1-5,73.
李慷, 杨立军, 刘晓秋,等. 气体保护焊烟尘形成机理分析[J]. 焊接学报, 2015(5):69-72.
LI K,YANG L J,LIU X Q,et al. Analysis on fume formation mechanism in gas shielded arc welding[J]. Transactions of the China Welding Institution, 2015(5):69-72.
杨立军, 徐文豪, 张智,等. 气体保护焊烟尘的产生及颗粒分布特征[J]. 电焊机, 2011, 41(2):32-34,51.
YANG L J,XU W H, ZHANG Z,et al. Gas welding fume generation and distribution of particles[J]. Electric Welding Machine, 2011, 41(2):32-34,51.
Berlinger B , Benker N , Weinbruch S , et al. Physicochemical characterisation of different welding aerosols[J]. Analytical & Bioanalytical Chemistry, 2011, 399(5):1773-1780.
肖诗祥,施雨湘. 焊后焊接烟尘粒子的凝并[J]. 武汉交通科技大学学报,1997(4):414-419.
XIAO S X,SHI Y X. Aggravation of Post Weld Fume Particle[J]. JOURNAL OF WUHAN TRANSPORTAT-ION UNIVERSITY,1997(4):414-419.
MIERZWINSKI.Air motion and temperature distribution above a human body in result of nature convection[R].A4-Serien No.45,1981.
Zimmer A T,Baron P A,Biswas P, et al. The influence of operating parameters on number-weighted aerosol size distribution generated from a gas metal arc welding process[J]. Journal of Aerosol Science, 2002,33 (3):519-531.
施雨湘, 杨世柏, 肖诗祥. 焊接气溶胶粒子均质形核机制研究[J]. 武汉理工大学学报(交通科学与工程版), 1997(4):396-400.
SHI Yuxiang,YANG Shibo,XIAO Shixiang. On Homogeneous Nucleation Mechanism of Welding Aerosol Particle[J].Journal of Wuhan University of Technology(Transportation Science & Engineering), 1997(4):396-400.
施雨湘,杨世柏. 焊接气溶胶粒子非均质形核机制研究[J]. 武汉交通科技大学学报, 1997(4):401-407.
SHI Yuxiang,YANG Shibo. Study on Nonhomogeneous Nucleation Mechanism of Welding Aerosol Particle[J].Journal of Wuhan University of Technology, 1997(4):401-407.
王智慧, 张皙. 焊接规范对药芯焊丝烟尘气溶胶粒径分布的影响[J]. 电焊机, 2008, 38(7):73-77.
WANG Zhihui,ZHANG Xi. The flurence of welding specification to the aerosol particle sizes distribution of fume made of cored wire[J]. Electric Welding Machine, 2008, 38(7):73-77.
杨世柏. 电镜分析焊接烟尘的直接采样法研究[J]. 武汉交通科技大学学报, 1997, 21(4):360-365.
YANG Shibai. On Direct Method of Sample Preparation for Analyzing Welding Fume Using TEM[J]. Journal of Wuhan University of Technology, 1997, 21(4):360-365.
肖诗祥, 施雨湘, 杨世柏. 焊后焊接烟尘粒子的凝并[J]. 武汉交通科技大学学报, 1997, 21(4):414-419.
XIAO S X,SHI Y X,YANG S B. Aggravation of Post Weld Fume Particle[J]. Journal of Wuhan University of Technology, 1997, 21(4):414-419.
陈健, 苏金花, 张汇文. 国内焊接材料行业“十二五”发展现状及“十三五”发展展望[J]. 焊接, 2017(2):1-6.
CHEN J,SU J H,ZHANG H W. Status of welding materials industry in China during the period of “12th five-year plan”and development trend during the period of “13th five-year pan”[J]. Welding & Joining, 2017(2):1-6.
Honavar D S. Fumes,health & safety in ARC welding[J]. Key note address,International welding symposium,2010(2):10-12.
Lauryn M Falcone,Aaron Erdely,Rebecca Salmen,et al. Pulmonary toxicity and lung tumorigenic potential of surrogate metal oxides in gas metal arc welding-stainless steel fume: Iron as a primary mediator versus chromium and nickel[J]. PLoS ONE,2019,13(12):0209413.
杨立军, 徐文豪, 张智,等. 气体保护焊烟尘的产生及颗粒分布特征[J]. 电焊机, 2011,41(2):32-34,51.
YANG L J,XU W H,ZHANG Z,et al. Gas welding fume generation and distribution of particles[J]. Electric Welding Machine, 2011,41(2):32-34,51.
许芙蓉, 杨立军. 直流MIG焊焊接烟尘粒度分析[J]. 自动化与仪器仪表, 2013(5):145-146.
XU F R,YANG L J. An approach on DC MIG welding fume particle size[J]. Automation & Instrumentation, 2013(5):145-146.
J F Gomes,R M Miranda,P A Carvalho,et al. The effect of metal transfer modes and shielding gas composition on the emission of ultrafine particles in MAG steel welding[J]. Soldagem & Inspeção, 2014,19(2).
张珍. 浅析大气可吸入颗粒对人体呼吸系统疾病影响[J]. 医药卫生(全文版), 2017(1):4.
ZHANG Z. Effects of inhalable particles in the atmosphere on human respiratory diseases[J]. Medical Science, 2017(1):4.
Dierschke K, Isaxon C, Andersson U B K, et al. Acute respiratory effects and biomarkers of inflammation due to welding-derived nanoparticle aggregates[J]. International Archives of Occupational & Environmental Health, 2017, 90(4):451-463.
Hao X J , Zhang H D , Wang X F , et al. Effects of two dusting methods on histopathology and cytokines in rat lung tissue[J]. Chinese journal of industrial hygiene and occupational diseases, 2021, 39(3):178-183.
Roth J A . Are There Common Biochemical and Molecular Mechanisms Controlling Manganism and Parkisonism[J]. Neuromolecular Medicine, 2009, 11(4):281-296.
Montgomery E B . Heavy metals and the etiology of Parkinson's disease and other movement disorders[J]. Toxicology, 1995, 97(1-3):3
张星, 毛国传, 鲁锡荣. 常见有毒气体的危害与处理[J]. 中国临床医生杂志, 2005, 33(5):17-18.
ZHANG Xing,MAO Guochuan,LU Xirong. Harm and treatment of common toxic gases[J].Chinese Journal For Clinicians, 2005, 33(5):17-18.
刘学洋. PVDF/PSU复合抗菌纳米纤维空气过滤材料的制备及其在口罩中的应用研究[D]. 上海:东华大学, 2016.
LIU Xueyang. Fabrication of Antibacterial Polyvubylidene Fluoride/Polysulfone Nanofibrous Membranes for Air Filtration and Application in MASKS[D]. Shanghai:Donghua University,2016.
许芙蓉. GMA焊接工艺参数对焊接烟尘产生影响的研究[D]. 天津:天津大学, 2008.
XU Furong. Research on forming fume influenced by process parameters in GMA Welding[D]. Tianjin:Tianjin University,2008.
王振民, 李栩延, 唐嘉健,等. 高效埋弧焊工艺及设备的研究进展[J]. 机电工程技术, 2021, 50(11):1-8.
WANG Z M,LI X Y, TANG J J,et al. Development of High Efficiency Submerged Arc Welding Process and System[J]. Mechanical & Electrical Engineering Technology, 2021, 50(11):1-8.
Singh M , Singh S . Electrochemical discharge machining: fumes generations, properties and biological effects[J]. The International Journal of Advanced Manufacturing Technology, 2020, 106(1):357-370.
朱师琦, 卜智翔, 鲍升凯,等. GMAW焊接工艺因素对E501T-1型药芯焊丝发尘率的影响[J]. 焊接, 2019(5):57-61.
ZHU Shiqi, BU Zhixiang, BAO Shengkai,et al. Effect of GMAW process parameters on the fume formation rate of flux cored wire[J]. Welding & Joining, 2019(5):57-61.
杨桂茹, 吕同辉, 云霞,等. 焊接烟尘的影响因素及其防护措施[J]. 焊接, 2002(7):35-36.
YANG G R,LV T H,YUN X ,et al. Influence Factors and Prevention Measures of Weld Fume[J].Welding & Joining, 2002(7):35-36.
鲍升凯, 卜智翔, 王若玺,等. 焊接材料对形成焊接烟尘影响的研究进展[J]. 焊接, 2018(10):20-25.
BAO Shengkai,BU Zhixiang,WANG Ruoxi,et al. Research progress on influence of welding consumables on formation of welding fume[J].Welding & Joining, 2018(10):20-25.
Sajedifar J,Kokabi A H,Farhang S D,et al. Evaluation of operational parameters role on the emission of fumes[J].Industrial Health,2017,56(3):198-206.
张恒铭, 石玗, 李春凯,等. 工艺参数对自保护药芯焊丝焊接烟尘的影响[J]. 焊接学报, 2020, 41(11):31-37.
ZHANG Hengming,SHI Yu,LI Chunkai,et al. Effect of process parameters on welding fume of selfshielded flux cored wire[J]. Transactions of The China Welding Institution, 2020, 41(11):31-37.
张军强, 任杰亮, 薛铜辉,等. 药芯焊丝焊接烟尘的产生机理研究[J]. 热加工工艺, 2017(19):188-191.
ZHANG J Q,REN J L,XUE T H,et al. Study on Formation Mechanism of Welding Fume in Flux Cored Wire Arc Welding[J]. Hot Working Technology, 2017(19):188-191.
Yamazaki K, Suzuki R, Shimizu H, et al. Spatter And Fume Reduction In CO2 Gas-Shielded Arc Welding By Regulated Globular Transfer[J]. Welding in the World, 2012, 56(9):12-19.
Yamamoto E,Yamazaki K,Suzuki K,et al..Effect of Flux Ratio in Flux-Cored Wire on Wire Melting Behaviour and Fume Emission Rate[J].Welding in the World,2010,54(5): 154-159.
Scotti A, Meneses V D. Governing parameters affecting fume generation in short-circuit MAG welding[J]. Welding in the World, Le Soudage Dans Le Monde, 2014, 58(3):367-376.
朱师琦. GMAW焊接烟尘形成速率的工艺因素影响及预测研究[D]. 湖北:湖北工业大学, 2020.
ZHU Shiqi. Studies on Technological factors impact and prediction of fume emission rate in gas metal arc welding[D]. Hubei:Hubei University of Technology,2020.
Carpenter K R, Monaghan B J, Norrish J . Influence of shielding gas on fume formation rate for gas metal arc welding (GMAW) of plain carbon steel[J]. Proceedings of the 8th International Conference. Trends Weld. Res., 2009:436-442.
Pires I, Quintino L, Miranda R M , et al. Fume emissions during gas metal arc welding[J]. Toxicological & Environmental Chemistry Reviews, 2006, 88(1/4):385-394.
栗卓新, 白建涛, TILLMANN Wolfgang. 不锈钢焊接烟尘中 Cr(Ⅵ)的研究进展[J]. 北京工业大学学报, 2014(11):1751-1758.
LI Z X,BAI J T,TILLMANN Wolfgang. Progress on Cr(Ⅵ) in Stainless Steel Welding Fumes[J]. Journal of Beijing University of Technology, 2014(11):1751-1758.
蒋建敏, 李现兵, 王智慧,等. 药芯焊丝中部分辅料对焊丝发尘率的影响[C]//中国机械工程学会焊接分会钢结构焊接国际论坛. 中国机械工程学会;中国机械工业联合会;中国钢结构协会, 2006.
Kobayashi M,Maki S,Hashimoto Yeta1.Investigations on chemical composition of welding fumes[J].Welding Journal,1983,62(7):190-196.
蒋建敏, 李现兵, 王智慧,等. 焊接烟尘发尘机理及其影响因素[J]. 焊接, 2006(1):7-11.
JIANG J M,LI X B,WANG Z H,et al. The Mechanism and Influencing Factor of Welding Fume Formation[J]. Welding & Joining, 2006(1):7-11.
蒋建敏, 王智慧, 李现兵. 铁粉对药芯焊丝发尘率的影响[J]. 电焊机, 2005, 35(4):70-72.
JIANG J M,WANG Z H, LI X B. Effect of iron powder on the FFR of flux-cored wire[J]. Electric Welding Machine, 2005, 35(4):70-72.
Mruczek M F , Konkol P J , Ferree S , et al. Reducing Mn fumes through electrode development[C]// AWS Welding Show, 2008.
TH North, LW Mott. Welding electrode and method for reducing manganese in fume. 2001.
Dennis J H, French M J, Hewitt P J, et al. Control of Exposure to Hexavalent Chromium and Ozone in Gas Metal Arc Welding of Stainless Steels by Use of a Secondary Shield Gas[J]. Annals of Occupational Hygiene, 2002, 46(1):43-48.
Mortazavi S B.Engineering control of occupational exposure to welding fume by process modification[J].Welding in the World,1997, 6(39): 297-303.
Topham N, Kalivoda M, Hsu Y M, et al. Reducing Cr6+ emissions from gas tungsten arc welding using a silica precursor[J]. Journal of Aerosol Science, 2010, 41(3):326-330.
Bonthoux F . Factors Affecting the Capture Efficiency of a Fume Extraction Torch for Gas Metal Arc Welding[J]. Annals of Occupational Hygiene, 2016,60(6):761-770.
王汉青. 受限空间焊接烟尘通风净化研究进展[J]. 湖南工业大学学报, 2017, 31(2):1-7.
WANG Hanqing. A Research Review of Welding Fume Ventilation Purification in Confined Spaces[J]. Journal of Hunan University of Technology, 2017, 31(2):1-7.
SERVICE A G P. National Occupational Health and Safety Commission:Annual Report 1989-90[R]. Australian:Australian Government Publishing Service,1990.
Flynn M R . On the inertial range of particles under the influence of local exhaust hoods.[J]. Annals of Occupational Hygiene, 2003(2):151-156.
Flynn M R , Susi P . Manganese, Iron, and Total Particulate Exposures to Welders[J]. Journal of Occupational & Environmental Hygiene,2009,7(2):115-126.
Meeker J D, Susi P, Flynn M R. Manganese and Welding Fume Exposure and Control in Construction[J]. Journal of Occupational & Environmental Hygiene, 2007, 4(12):943-951.
Meeker J D, Susi P, Flynn M R. Hexavalent Chromium Exposure and Control in Welding Tasks[J]. Journal of Occupational & Environmental Hygiene, 2010, 7(11):607-615.
马国彬,魏学孟. 置换通风气流组织及其影响因素分析研究[J]. 建筑热能通风空调,2002(3):5-12.
MA Guobin,WEI Xuemeng. Air Flow Organization of Displacement Ventilation and Analytic Study of Influential Factors[J]. Building Energy & Environment,2002(3):5-12.
Feigley C E, Bennett J S, Lee E, et al. Improving the Use of Mixing Factors for Dilution Ventilation Design[J]. Applied Occupational & Environmental Hygiene, 2002, 17(5):333-343.
刘思燕, 许旭丹, 何俊. 某机械制造厂焊接车间屋顶机械通风治理效果评价[J]. 中国卫生工程学, 2009, 8(3):166-167.
LIU Siyan,XU Xudan,HE Jun. Treatment Effect of Ceiling Mechanical Ventilation of Welding Workshop in Mechanical Plant[J]. Chinese Journal of Public Health Engineering, 2009, 8(3):166-167.
Niemel R, Koskela H, Engstr M K. Stratification of welding fumes and grinding particles in a large factory hall equipped with displacement ventilation[J]. 2001, 45(6):467-471.
Niemela R. Stratification of welding fumes and grinding particles in a large factory hall equipped with displacement ventilation[J]. Annals of Occupational Hygiene, 2001, 45(6):467-471.
编辑部网址:http://www.71dhj.comhttp://www.71dhj.com
相关文章
相关作者
相关机构