电阻点焊焊接监测仪的设计

管景凯; 杨凯; 吴敏; 曾家铨; 曹彪

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专辑

电阻点焊焊接监测仪的设计
Design of resistance spot welding monitor
2018年48卷第10期页码：105-109
纸质出版：2018
DOI：
稿件说明：

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管景凯, 杨凯, 吴敏, 等. 电阻点焊焊接监测仪的设计[J]. 电焊机, 2018,48(10):105-109. DOI：

GUAN Jingkai, YANG Kai, WU Min, et al. Design of resistance spot welding monitor[J]. Eletric Welding Machine2018, 48(10): 105-109. DOI：

摘要

针对电阻点焊焊接过程实时监测、焊接过程参数分析、焊接电流和电极电压等曲线实时显示

设计了一套以PIC32MZ0512EFF100单片机为主控核心

以XG070YMN11R触摸屏为参数设置与显示装置的电阻点焊焊接监测仪。开发了电阻点焊焊接监测仪的控制系统软件和数字化人机交互系统

实现了电阻点焊焊接过程的在线监测和不同测量参数下焊接电流曲线、电极电压曲线、动态电阻曲线和焊接功率曲线的实时显示。结果表明

该监测仪输出精度较高

系统界面友好

操作简单

能较好地满足电阻点焊在线监测和焊接过程分析。

Abstract

Aiming at real-time monitoring of resistance spot welding process

analysis of welding process parameters

real-time display of welding current and electrode voltage curve

resistance spot welding monitor that uses PIC32MZ0512EFF100 as control core and XG070YMN11R touch screen for the parameter setting and display device is designed. The control system software and human-machine interactive system of resistance spot welding monitor are developed. Online monitoring for resistance and real-time display welding current waveform

electrode voltage waveform

dynamic resistance waveform and welding power waveform have been realized in different measuring parameters. The test results show that the monitor have precise output

friendly interface and flexible operability. It can meet the requirement of online monitoring for resistance spot welding and analysis of welding process.