Research Progress on the Erosion-corrosion Behavior and its Influence Factors of Duplex Stainless Steels
- Vol. 55, Issue 4, Pages: 23-33(2025)
Received:29 December 2024,
Published:20 April 2025
DOI: 10.7512/j.issn.1001-2303.2025.04.04
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Received:29 December 2024,
Published:20 April 2025
移动端阅览
冲蚀(erosion-corrosion)是材料在腐蚀流体中因高速相对运动而遭受破坏的现象,尤其在石油化工、船舶和管道输送等领域造成重大损失。双相不锈钢因其优异的耐蚀性和力学性能,成为研究冲蚀行为的理想材料。综述了双相不锈钢(DSS)在冲蚀条件下的研究现状,重点分析了显微组织、化学成分、热处理工艺和流体环境等因素对其冲蚀行为的影响。结果表明,DSS的耐冲蚀性能与其钝化膜的形成、两相比例、析出相、力学性能以及流速、冲击角、颗粒物、温度和pH值等密切相关。通过合理调整合金成分,利用固溶处理、时效处理和表面改性等热处理工艺,可以有效提高DSS的耐冲蚀性能。最后,展望了DSS冲蚀研究未来的发展方向,包括深入研究腐蚀与冲刷磨损的交互作用机理,揭示“临界流速”的冲蚀机理,挖掘钝化膜的作用,以及开展DSS堆焊层和焊接接头的耐冲蚀性能研究。
Erosion-corrosion
characterized by the damage of materials due to high-speed relative motion in corrosive fluids
poses significant challenges in industries such as petrochemical
maritime
and pipeline transportation. Duplex stainless steel (DSS) is an ideal material for studying erosion-corrosion behavior due to its superior corrosion resistance and mechanical properties. This review summarizes the current research on DSS under erosion conditions
focusing on the impact of microstructure
chemical composition
heat treatment processes
and fluid environment on its erosion-corrosion behavior. The findings indicate that the erosion-corrosion resistance of DSS is closely related to the formation of its passive film
phase balance
precipitate formation
mechanical properties
as well as factors such as flow rate
impact angle
particulate matter
temperature
and pH. By optimizing alloy composition and employing heat treatment processes such as solution treatment
aging treatment
and surface modification
the erosion-corrosion resistance of DSS can be effectively enhanced. The review concludes with an outlook on future research directions
including a deeper understanding of the interaction mechanisms between corrosion and erosive wear
elucidating the erosion-corrosion mechanisms at "critical flow rates
" exploring the role of passive films
and investigating the erosion-corrosion resistance of DSS weld overlays and welded joints.
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