Study on Surfacing Welding Technology of 6061 Aluminum Alloy by Additive Friction Stir Deposition

ZHAO Haitao; LI Hui; LI Jiayi; CHAI Lu; GUO Delun

doi:10.7512/j.issn.1001-2303.2024.01.11

Welding Technology | Views : 0 下载量: 808 CSCD: 0

PDF
Export
Share
Collection
Album

Study on Surfacing Welding Technology of 6061 Aluminum Alloy by Additive Friction Stir Deposition
Vol. 54, Issue 1, Pages: 62-68(2024)
Received：23 August 2023，

Revised：2023-10-16，

Published：25 January 2024
DOI： 10.7512/j.issn.1001-2303.2024.01.11
稿件说明：

移动端阅览

赵海涛，李辉，李佳义，等.6061铝合金搅拌摩擦增材堆焊工艺研究［J］.电焊机，2024，54（1）：62-68. DOI： 10.7512/j.issn.1001-2303.2024.01.11.

ZHAO Haitao, LI Hui, LI Jiayi, et al.Study on Surfacing Welding Technology of 6061 Aluminum Alloy by Additive Friction Stir Deposition[J].Electric Welding Machine, 2024, 54(1): 62-68. DOI： 10.7512/j.issn.1001-2303.2024.01.11.

摘要

采用搅拌摩擦增材制造技术进行A6061铝合金表面堆焊工艺试验。采用光学显微镜和扫描电镜观察堆焊层的晶粒组织形貌，分析工艺参数对堆焊层形状尺寸和晶粒尺寸的影响，并进行拉伸性能测试。结果表明：在其他工艺参数不变的情况下，金属棒料的旋转速度为338 r/min，送料速率为440 mm/min，刀具底部与金属底板表面的间隙为2.8 mm时，热塑变材料在长度方向的堆焊铺展效率最高；堆焊层的晶粒尺寸随着送料速率逐渐增加，表现为先显著减小而后逐渐趋缓；堆焊层的晶粒尺寸随着金属棒料旋转速度增加而增加；堆焊层各区域中的晶粒尺寸大小排列顺序为：中心＞上方＞下方；堆焊层材料的抗拉强度和屈服强度均略高于锻件材料，两者的延伸率则基本相当，堆焊层拉伸断口为典型延性断裂形貌。

Abstract

Surfacing experiment was carried out for A6061 aluminum alloy by additive friction stir deposition (AFSD). The microstructure and morphology of surfacing layer were observed by optical microscope and scanning electron microscope

and the influence of process parameters on the shape and grain size of surfacing layer was analyzed

and the tensile properties were tested. The results show that under the condition that other process parameters are constant

when the surfacing spreading efficiency of thermoplastic variable material in the length direction is the highest

the rotation speed of the metal bar is 338 r/min

the feeding rate is 440 mm/min

and the gap between the bottom of the tool and the surface of the metal base plate is 2.8 mm. Additionally

grain size of surfacing layer decreases obviously at first and then slows down with the increase of feeding rate. Grain size of surfacing layer increases with the increase of rotating speed of metal bar. The sequence of grain size in each area of surfacing layer is: center > top > bottom. The tensile strength and yield strength of surfacing material are slightly higher than that of forging material

and their elongation is basically the same.

关键词

Keywords

references

Sing S L ， Yeong W Y . Laser powder bed fusion for metal additive manufacturing： perspectives on recent developments ［J］. Virtual and Physical Prototyping ， 2020 ， 15 ： 359 - 370 .

DebRoy T ， Wei H L ， Zuback J S ， et al . Additive manufacturing of metallic components-process，structure and properties ［J］. Prog. Mater. Sci. ， 2018 ， 92 ： 112 - 224 .

Uddin S Z ， Murr L E ， Terrazas C A ， et al . Processing and characterization of crack-free aluminum 6061 using high-temperature heating in laser powder bed fusion additive manufacturing ［J］. Additive Manufacturing ， 2018 ， 22 ： 405 - 415 .

Thijs L ， Kempen K ， Kruth J P ， et al . Fine-structured aluminium products with controllable texture by selective laser melting of pre-alloyed AlSi10Mg powder ［J］. Acta Mater ， 2013 ， 61 ： 1809 - 1819 .

Mukherjee T ， Zuback J S ， De A ， et al . Printability of alloys for additive manufacturing ［J］. Scientific Reports ， 2016 ， 6 ： 19717 .

Maskery I ， Aboulkhair N T ， Aremu A O ， et al . A mechanical property evaluation of graded density Al-Si10-Mg lattice structures manufactured by selective laser melting ［J］. Materials Science and Engineering： A ， 2016 ， 670 ： 264 - 274 .

Garcia D ， Hartley W D ， Rauch H A ， et al . In situ investigation into temperature evolution and heat generation during additive friction stir deposition： A comparative study of Cu and Al-Mg-Si ［J］. Additive Manufacturing ， 2020 ， 34 ： 101386 .

Perry M E J ， Rauch H A ， Griffiths R J ， et al . Tracing plastic deformation path and concurrent grain refinement during additive friction stir deposition ［J］. Materialia ， 2021 ， 18 ： 101159 .

Hartley W D ， Garcia D ， Yoder J K ， et al . Solid-state cladding on thin autonotive sheet metals enabled by additive friction stir depositon ［J］. Journal of Materials Processing Technology ， 2021 ， 291 ： 117045 .

Phillips B J ， Avery D Z ， Liu T ， et al . Microstructure-deformation relationship of additive friction stir-deposition Al-Mg-Si ［J］. Materialia ， 2019 ， 7 ： 100387 .

Beek S C ， Rutherford B A ， Avery D Z ， et al . The effect of solutionizing and artificial aging on the microstructure and mechanical properties in solid-state additive manufacturing of precipitation hardened Al-Mg-Si alloy ［J］. Materials Science & Engineering A ， 2021 ， 819 ： 141351 .

Alert me when the article has been cited

提交

Effects of different grinding states on the microstructure and properties of 6005A-T6 aluminum alloy MIG welded joints

Effect of Laser Power on Temperature Field and Joint Microstructure and Properties in Laser-MIG Hybrid Welding of Q890 Steel

Research Status of Microstructure and Properties of HSLA Steel Welded Joints

Laser Welding of HR-2 Hydrogen-Resistant High-Strength Steel Pipes: Process Parameters and Mechanical Properties

Influence of Rare Earth Pr on Microstructure and Properties of Weld Deposited Metal of 800 MPa Grade High-Strength Steel