Research on blunt edge root welding method and procedure of medium and thick plate
Vol. 49, Issue 4, Pages: 153-158(2019)
Published:2019
DOI:
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DOI:
SHI Xianchao, SHI Yu, ZHANG Gang, et al. Research on blunt edge root welding method and procedure of medium and thick plate[J]. Eletric Welding Machine2019, 49(4): 153-158.DOI:
Research on blunt edge root welding method and procedure of medium and thick plate
Medium-thick 16MnR steel plate has the advantages of high strength and good plastic
and is commonly used for the special manufacture of storage container for nuclear waste. However
there are some disadvantages of welding the medium-thick 16MnR steel plate by using the traditional root welding procedure with backing plate
including low efficiency
complicated process and instable quality of appearance of weld. Based on this problem
the plasma arc welding and low/high frequency pulse TIG welding are used to realize double-sided forming of single-sided welding of 16MnR steel plate without backing plate. The experimental research shows that the double-sided forming of single-sided welding with 8 mm thick blunt edge can be realized by the wire-filling plasma welding procedure
and the defect-free appearance of weld is obtained
but its parameter adjustment interval is narrow
the welding process is tend to lose stability when facing small fluctuation in the production process;When using low-frequency pulsed DC TIG welding
the full penetration of the 5 mm thick blunt edge can be stably realized
the front surface of the weld shows fish scale pattern with a large gap
and the weld heat affected zone has more lath martensites
which increases the strength and toughness of weld. When using high-frequency pulsed DC TIG welding
the welding heat input reduces
the arc obviously shrinks
and the penetration increases
the maximum penetration of 7 mm can be welded. With the stable welding process and high welding efficiency
there are many wedmanstatten structures in the weld zone and the fusion zone
and numbers of lower bainite structure with better toughness at low temperature in the heat affected zone.