HAN Xiaohui, ZHANG Zhiyi, LI Gangqing. Application and prospect of laser welding technology in manufacturing of the stainless steel railway vehicles[J]. Eletric Welding Machine2018, 48(3): 1-8.DOI:
Manufacturing industry of stainless steel railway vehicles has developed rapidly during the 12 th Five-Year Plan period.Traditional resistance spot welding method has some insuperable limitations
such as low appearance quality of the carbody
poor air tightness
and low productivity. While the partial penetration laser lap welding in stainless steel carbody has outstanding technical advantages compared with resistance spot welding. In this paper
a series of core technologies
key equipment and standard procedures were formulated based on the technical characteristics of laser welding in railway vehicles
including precision forming of parts
precision assembling of component
traceless welding process
intelligent quality monitoring
and nondestructive testing(NDT). Besides
laser welding production lines and corresponding manufacture process system were established. The key technical issues of large-scale laser welding in manufacturing of stainless steel railway vehicles were analyzed
and the forecast and outlook for application prospect of laser welding technology in manufacturing industry of railway vehicles were made.